Pitco FrialatorメーカーL22-345の使用説明書/サービス説明書
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L22-345 R0 Solstice Service Manual High Efficiency Gas Fryers SG/SSH Series.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 2 Notice In the event of problems or questions about your order, contact the Pitco Frialator factory at (603) 225-6684.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 3 Table of Contents Theory of Operation ..............................
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 4 mV Model ...........................................................................
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 5 Digital Solid State Control ............................................................
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 6 Theory of Operation .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 7 Fryer Components Operation The SG and SSH fryer components function in specific order of operation.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 8 Safety System When the roll out switch or hi-limit trips, it interrupts t he 24 VAC supply to the ignition module.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 9 Controller Operational Modes .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 10 Serial Numbers .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 11 24V Model .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 12 Accessing Fryer for Servicing 4. Unplug all power cords. 1. Press off button on control panel.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 13 Cleaning the Gas Valve Vent Tube 1. Bend the gas valve vent tube to allow for removal.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 14 Checking the Burner Manifold Gas Pressure Taking a Supply Gas Pressure Reading 1.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 15 5.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 16 Removing Solid State Thermostat (If Necessary) 1. Remove the two (2) screws, which hold the solid state thermostat, with a 5/16 inch socket.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 17 Taking a Manifold Gas Pressure Reading 1. Unscrew and remove the gas manifold plug with a 3/16 inch hex wrench.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 18 Adjusting Manifold Gas Pressure 1. Check the manifold g as pressure with the manometer and compare the reading to the manifold gas pressure table.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 19 Calibrating Solid State Thermostat 1. Remove the cap of the knob with a flat head screwdriver.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 20 Replacing the Controllers and Wiring Harness Removing the Controller Front Panel Bezel 1.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 21 Removing the Solid State Wiring Harness 1. Remove the two (2) screws in the front panel bottom holder using a 5/16 inch socket.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 22 5. Loosen the controller box screws using a 5/16 inch socket. 6. Remove the controller wiring harness.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 23 Replacing the Relay Board and Paper 1. Remove the front panel.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 24 Replacing the Ignition Module 1. Remove one (1) screw, which hold the ignition module, using a 5/16 inch socket.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 25 Replacing the Spinal Tap 1. Remove the two (2) screws in the front of the unit, which hold the entrance box assembly, using a 5/16 inch socket.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 26 8. Disconnect the connection from the valve. 9. Remove the bolt from the pilot, which holds the ignition ground, using a 5/16 inch open- ended wrench.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 27 14. Disconnect J4, J5, J7, J8 plugs using needle- nose pliers. 15. Make sure to connect the new plugs into the correct connector location.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 28 Replacing an Igniter/Pilot Assembly 1. Remove the two (2) screws, which hold the pilot and runner tube orifice bracket, using a 5/16 inch socket.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 29 7. Remove the flexible line for the pilot tubing at the gas valve using a 1/2 inch open-ended wrench.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 30 Replacing the Self ‐ Cleaning Burner Solenoid 1. Remove the SCB flex tube fitting using a 1/2 inch open-ended wrench.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 31 Replacing the Gas Valve 1. Remove the pilot tubing from the gas valve using a 7/16 inch open-ended wrench.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 32 6. Remove the fittings and plate from the gas valve using a 7/16 inch open-ended wrench.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 33 Replacing the Transformer Box 1. Cut the zip ties on the transformer box power supply cords.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 34 7. Remove all the wires on transformer box using needle-nose pliers. See “ Simplified Wiring Diagrams ” starting on pag e 89 .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 35 Replacing the DVI Switch 1. Remove the two (2) screws, which hold the proximity sensor on the drain handle, using a flathead screwdriver.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 36 Replacing the Burner Assembly Replacing the Burner(s) 1.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 37 6. Remove the screws, which hold the flame jumper shields, using a 5/16 inch socket. 7.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 38 Replacing the Burner Assembly 1. See “ Replacing the Burner(s) ” on page 36 .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 39 6. Remove the two (2) screws, which hold the drain lock switch, using a flathead screwdriver.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 40 Replacing the Frypot 1. Remove the controller front panel, gas valve, pilot assembly, and burner assembly.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 41 7. Remove the flange elbow. 8. Remove the control box and wiring harness for each fryer that shares a common top deck.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 42 14. Remove the splash back by lifting up. 15. Remove the six (6) screws, which hold t he tank to the cabinet, using a 5/16 inch socket.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 43 20. Lift up and pull out the tank. NOTE: Lifting the tank requires two (2) technicians.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 44 Replacing the Basket Lift Components Removing the Basket Lift Cover 1.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 45 Replacing the Basket Lift Driver Board 1. Remove all wires on basket lift driver board using needle-nose pliers.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 46 Adjusting the Magnetic Sensor 1. Make sure the sensor is approximately 3/4 inch from top of the motor to bottom of the sensor.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 47 3. Disconnect the upper and lower limit connections on the basket lift driver board. 4.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 48 8. Rotate up the actuator collar. 9. Remove the actuator collar. 10. Follow steps 1 through 9 in reverse to reinstall a new basket lift actuator.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 49 Gas Conversion 1. Remove the pilot assembly. See “ Replacing an Igniter/Pilot Assembly ” on page 28 .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 50 mV Model .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 51 Accessing Fryer for Servicing 1. Shut off the main gas supply line. 2. Shut off the individual gas supply line.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 52 6. Check the supply gas pressure with the manometer and compare the reading to the Supply Gas Pressure table on page 52 to determine what the incom ing gas pressure should be.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 53 Adjusting Manifold Gas Pressure 1. Check the manifold g as pressure with the manometer and compare the reading to the Manifold Gas Pressure table.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 54 Measuring Thermopile Taking a Millivolt Reading 1. Make sure the multimeter is set to mV.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 55 Replacing the Thermostat 1. Remove the two (2) bolt clam p screws that hold down the temperature probes using a Phillips screwdriver.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 56 6. Remove the two (2) screws that hold the wires using a flathead screwdriver. 7. Remove the capillary nut using a 5/16 inch close-ended wrench.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 57 12. Make sure the temperature bulb(s) are in the correct location. 13. Reinstall the two (2) bolt clamp screws using a Phillips screwdriver.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 58 Replacing the Hi ‐ Limit Thermostat 1. Remove the two (2) bolt clamp screws on the hi- limit probes using a Phillips screwdriver.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 59 Filter System .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 60 Replacing the Return Valve IMPORTANT: Oil must be removed from the tank before replacing the return valve.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 61 Replacing the Flush Hose Assembly and Valve 1. Remove the lower connection at the 3-way return valve in the back of the unit using a 15/16 inch wrench.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 62 7. Remove the two (2) screws from the valve mounting brackets using a 5/16 socket. 8. Slide the bracket to the back of the assembly.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 63 12. Remove the handle. 14. Remove the piping using a 15/16 inch wrench on the valve and an adjustable wrench on the piping.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 64 Replacing the Heat Tape NOTE: See “ Simplified Wiring Diagrams ” starting on page 89 .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 65 Replacing the Waste Oil and Components Removing Rear Mounting Bracket 1.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Removing the Check Valve 1. Remove the 3/8 inch nipple using an adj ustable wrench. 2. Remove the second nipple using two adjustable wrenches.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 67 3. Remove the valve nut using a 9/16 inch open- ended wrench. 4. Remove the valve lever.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 68 Replacing the Filter Pump and Motor Removing the Filter Pump and Motor 1.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 7. Remove one (1) screw, which holds the bracket, using a 5/16 inch socket. 8. Remove the bracket. NOTE: The filter pump will fall to the floor once the pins are pulled out.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 70 13. Remove existing piping from old filter pump using two adjustable wrenches. 14. Reinstall a new filter pump by following steps 1 through 13 in reverse.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Removing the Filter Pump from the Motor 1. Remove the two (2) bolts holding the fi lter pump head to the motor using a 1/2 inch open- ended wrench.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 72 Replacing the Return Switch 1. Disconnect all the wires from the gas valve, pilot, and SCB valve.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 73 8. Turn the mounting bracket over and remove the two (2) screws, which hold the actuator, using a flathead screwdriver.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 74 Replacing the Drain Line or Gasket 1. Remove one (1) screw on the drain line using a 7/16 inch wrench.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 75 Replacing the Pump Relay and Circuit Breaker Replacing the Circuit Breaker 1.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Pump Relay 1. Remove the two (2) screws, which hold the pump relay, using a Phillips screwdriver. 2. Remove all wires on the pum p relay using needle-nose pliers.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 77 Troubleshooting and Probl.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 78 Troubleshooting and Problem .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 79 Solid State Thermostat F.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 80 Component Troubleshooting The following sections provide troubleshooting inform ation for the fryer components.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 81 Drain Valve and Return Valve Switches These switches are a magnetically operated proximity switc hes.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 82 Relay Board NOTE: J connectors are marked on the relay board.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 83 Digital Solid State Control NOTE: All controller test points are at connector P/J1 (closest connector to the controller).
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 84 If none of the indicators illumi.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 85 Probe Resistance Chart P.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 86 Orifice Size Chart Model Gas Type Main Burner Orifice Model Gas Type Main Burner Orifice Nat #43 Nat #42 SGC LP #54 SGM24 LP 1.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 87 Orifice Size at Sea .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 88 Wiring Diagrams .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 89 Simplified Wiring .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 90 Wiring Diag ram .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 91 Wiring Diag ram – B.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 92 Wiring Diag ram – F.
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 93 Wiring Diagr ams – .
Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers SG/SSH Series Service Ma nual 94 Notes L22-345 R0.
デバイスPitco Frialator L22-345の購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Pitco Frialator L22-345をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはPitco Frialator L22-345の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Pitco Frialator L22-345の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Pitco Frialator L22-345で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Pitco Frialator L22-345を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はPitco Frialator L22-345の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Pitco Frialator L22-345に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちPitco Frialator L22-345デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。