Southbendメーカー336D-1GLの使用説明書/サービス説明書
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IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment: Model #: ___________________________ Serial #: ___________________________ Date Pu.
M ODEL 300 R ESTAURANT R AN GES SAFETY PRECAUTIONS Before installing and ope rating this equipment, b e sure everyone i nvolved in its operation i s fully trained and aware of precautions. Accidents and problems can be ca used b y failure to follow fundam ental rules and precautions.
M ODEL 300 R ESTAURANT R AN GES T ABLE OF C ONTENTS Congratulations! You have purcha sed one of the finest pieces of heavy-duty co mmercial cooking equipme nt on the market. You will find that your new equi pment, like all Southbend equipment, has been desi gned and manufa ctured to meet the toughest standards in the indu stry.
S PECIFICATIONS M ODEL 300 R ESTAURANT R ANGES ONS SPECIFICATI S PECIFICATIONS NOTICE Local codes regarding inst allation va ry greatly from one area to another.
M ODEL 300 R ESTAURANT R AN GES S PECIFICATIONS SPECIFICATI EXTERIOR DIMENSIONS Top Views O R O R O R O R O 324E 336A 336D 336A-1GL 336D-1GL 336A-2GL, 336A-2TL 336D-2GL 336D-2TL 336A-2GR 336A-2TR 336D.
S PECIFICATIONS M ODEL 300 R ESTAURANT R ANGES ONS Table continuing from previous page. Side Views.
M ODEL 300 R ESTAURANT R AN GES S PECIFICATIONS SPECIFICATI INTERIOR DIMENSIONS AND UTILITY CONNECTION DATA Left (or Only) O ven Interior Dimen sions Right Oven Interior Dimen sions Burners (# an d BT.
S PECIFICATIONS M ODEL 300 R ESTAURANT R ANGES ONS VENTILATION SPECIFICATI ! WARNING Improper ventilation can re sult in personal injury or death. Ventilation which fail s to properly remove flue products can cause h eadaches, drowsi ness, nausea, or coul d result in death.
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I NSTALLATION M ODEL 300 R ESTAURANT R ANGE S Flue Rise r Skid Base Shelf INSTALLATION Step 2a: Install the Legs A set of four legs is packed with units ordered with legs. (For units ordered with ca sters, go to Step 2b.) A threaded leg pad is fastene d to the base frame at each corner.
M ODEL 300 R ESTAURANT R AN GES I NSTALLATION Step 2b: Install Casters and Restraint NOTICE For an appliance equipp ed with casters, (1) the installation sh all be made with a connector tha t complies with the Standard for Connectors for Mo vable Gas Appliances, ANSI Z 21.
I NSTALLATION M ODEL 300 R ESTAURANT R ANGE S 8. Thread hex nut (item “G”) and slid e the washer (ite m “H”) o nto the eye-bolt. Insert the eye-bolt through the 1/4" drilled hole and secure with a washer (item “H”) and nylon lock nut (item “I”).
M ODEL 300 R ESTAURANT R AN GES I NSTALLATION Step 3: Attach Flue Riser and Shelf Assemblies 1. Place the flue riser assembly on the rang e as shown on the approp riate diagram below. 2. Slide the flue riser assembly over the bayonets until it bottoms out, as shown below.
I NSTALLATION M ODEL 300 R ESTAURANT R ANGE S Step 4: Connect Electricity (for Models with Convection Ovens) Wiring diagrams are l ocated on the rear of th e range. Be sure t hat the input voltage and phase match the requirements sho wn on the serial plate.
M ODEL 300 R ESTAURANT R AN GES I NSTALLATION Step 6: Check the Installation 1. Check that all screws and bolts are tightened. 2. Move the range into the position at which it will be operated. 3. Check that the range is level. If not, adjust the legs.
O PERATION M ODEL 300 R ESTAURANT R ANGE S O PERATION ! DANGER EXPLOSION HAZARD In the event a gas odor is d etect ed, shut down e quipment at the main shut off valve.
M ODEL 300 R ESTAURANT R AN GES O PERATION HOT TOP SECTIONS Range can be o rdered with a hot-top section re placi ng one or more open-top burner section s. Each hot-top is controlled by a knob on the front control pan el. To light the pilots of a hot-top section, do the following: 1.
O PERATION M ODEL 300 R ESTAURANT R ANGE S RAISED-GRIDDLE BROILER SECTION Ranges can be ordered with a raised-griddle broiler sect ion. Each raised-griddl e broiler is controlled by a knob on the front control panel. At the end of each use, allow griddle to cool no rmally.
M ODEL 300 R ESTAURANT R AN GES C OOKING H INTS C OOKING H INTS COOKING TIPS (Convection-Type Oven Only) A. FROZEN ENTREE PRODUCTS: Punch holes in lid before heating. T ent lid if product has a tendency to stick, i.e., lasagna or macaroni and ch eese.
C OOKING H INTS M ODEL 300 R ESTAURANT R ANGE S GUIDE TO BAKING TIMES AND TEMPERATURES (Convection-Type Oven Only) As a guide, set oven temperatures 25 t o 50 degrees lo wer than called for in re cipes using non-conve ction ovens, i.e., range or conventional ovens.
M ODEL 300 R ESTAURANT R AN GES C LEANING C LEANING Southbend equipment is sturdily constr ucted of the best materi als and is design ed to provide durable service when treated with ordi nary care. To expect the be st performance, your equi pment must be maintaine d in good condition and cleaned daily.
C LEANING M ODEL 300 R ESTAURANT R ANGES BLACK BAKED ENAMEL SURFACES Allow unit to cool somewhat after use and wash exteri or with a hot, mild detergent or soap sol ution; particularly clean off all grease depo sits .
M ODEL 300 R ESTAURANT R AN GES C LEANING OVEN INTERIOR (STANDARD-TYPE OVEN) Allow oven to cool. Remove porcelai n enameled oven bottom. Clean by rubbing with strong detergent and Brillo pad or similar scrubber. “Spill-overs” should b e cleaned from the bottom as soon as p ossible to prevent carbonizing and a “burnt-on” co ndition.
A DJUSTMENTS M ODEL 300 R ESTAURANT R AN GES A DJUSTMENTS ! WARNING ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN, AND KN OWLE DGEABLE WITH, THE OPERATION OF COMMERCIAL COOKING EQUI PMENT.
M ODEL 300 R ESTAURANT R AN GES A DJUSTMENTS ALL TOP BURNERS All burners have a primary air adjustment by means of an air shutter on the mixer face. Loosen screw and rotat e mixer cap until a clear, st able blue flame is obtain ed. The flame should not be yellow tipped nor should it blow off the burner po rts.
A DJUSTMENTS M ODEL 300 R ESTAURANT R AN GES To check oven temperatures when re calibrating, use a test instrument o r a reliable mercury thermomet er. Place the thermocouple of test instrument or the thermometer in the middle of the oven. Proceed as follows: 1.
M ODEL 300 R ESTAURANT R AN GES A DJUSTMENTS O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 27 ADJUSTMENTS If no flame can be established at the bypass setting replace the thermostat. Continues on Next Page Turn the screw clo ckwise to decrease the flame.
A DJUSTMENTS M ODEL 300 R ESTAURANT R AN GES P AGE 28 O PERATOR ’ S M ANUAL 1182298 REV 3 ADJUSTMENTS The bypass setting must be calibrated before calibrating the oven thermostat. Allow the temperature to stabilize. If the change is greater than 5 ° F return to the bypass calibration.
M ODEL 300 R ESTAURANT R AN GES A DJUSTMENTS THERMOSTATIC GRIDDLE BY-PASS FLAME LEVEL When the griddle rea ches the temperature at which the di al is set, the control cuts down th e flow of gas to the amount required to keep the griddle at that tem perature.
A DJUSTMENTS M ODEL 300 R ESTAURANT R AN GES CONVERSION FROM ONE T YPE OF GAS TO ANOTHER Each appliance is shi pped gas-specific either fo r use wi th natural gas or for use with LP gas (pro pane). To convert an appliance from one type of gas to another, do the following: ADJUSTMENTS 1.
M ODEL 300 R ESTAURANT R AN GES T ROUBLESHOOTING T ROUBLESHOOTING TROUBLESHOOTING RANGE TOP BURNERS Consult the following table and the flow chart that begins on the followin g page. Problem Look for - All burners and pilots in unit will not turn on – Main gas supply to unit is “OFF.
T ROUBLESHOOTING M ODEL 300 R ESTAURANT R ANGES P AGE 32 O PERATOR ’ S M ANUAL 1182298 REV 3 TROUBLESHOOTING NOTE: Griddle Tops Continues on next page. If the inlet pressure is low, all equipment on the main gas line should be lit and the pressure adjusted.
M ODEL 300 R ESTAURANT R AN GES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 33 TROUBLESHOOTING Clockwise increases the pressure and counter clockwise decreases the pressure. Be sure the capillary tubes are away from burners, flames and excessive he at.
T ROUBLESHOOTING M ODEL 300 R ESTAURANT R ANGES TROUBLESHOOTING BASE OVEN ! CAUTION Proper and efficient ope ration of oven is dep en dent on correct installati on and function of components. Always verify that components are in pla ce and functioning as intended.
M ODEL 300 R ESTAURANT R AN GES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 35 TROUBLESHOOTING.
T ROUBLESHOOTING M ODEL 300 R ESTAURANT R ANGES TROUBLESHOOTING THER MOSTATIC GRIDDLE CAUTION! WIRING BEHIND THE PANEL. Continues on Next Page If the flame is not correct remove the knobs and bezel. See illustration on page 30. Turn the screw clo ckwise to decrease the flame.
M ODEL 300 R ESTAURANT R AN GES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 37 TROUBLESHOOTING Reinstall the knobs, bezel s and valve cover panel. NOTE! There are arrows a round the screw indicating (H) to increase and (L) to decrease the temperature.
T ROUBLESHOOTING M ODEL 300 R ESTAURANT R ANGES TROUBLESHOOTING CONVECT ION OVEN BLOWER MOTOR ! WARNING Before attempting to service or replace any electrical component, make sure power so urce has been disconnected.
M ODEL 300 R ESTAURANT R AN GES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 39 TROUBLESHOOTING Refer to schematic P/N’s: 1181101 for 120V, 1181102 for 208/240V. Continuit y ? Reinstall the switch cover and valve panel. Move the other wire to the lower leg (N.
T ROUBLESHOOTING M ODEL 300 R ESTAURANT R ANGES P AGE 40 O PERATOR ’ S M ANUAL 1182298 REV 3 TROUBLESHOOTING Prev age th . h. CAUTION! Be sure the main power is disconnected. Continuity? Test oven. Connect the main power supply. Reinstall the kick panel.
M ODEL 300 R ESTAURANT R AN GES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 41 TROUBLESHOOTING.
T ROUBLESHOOTING M ODEL 300 R ESTAURANT R ANGES Electrical Schematic for 120 Volt Ranges TROUBLESHOOTING P AGE 42 O PERATOR ’ S M ANUAL 1182298 REV 3.
M ODEL 300 R ESTAURANT R AN GES T ROUBLESHOOTING Electrical Schematic for 208-230 Volt Ranges TROUBLESHOOTING O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 43.
P ARTS M ODEL 300 R ESTAURANT R ANGE S P ARTS ! WARNING INSTALLATION OF OTHE R THAN GENUINE SOUTHBE ND PARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT. The serial plate is located in the compartment below t he oven on the right side.
M ODEL 300 R ESTAURANT R AN GES P ARTS Shelf and Flue Riser Parts for Models 324 and 336.
P ARTS M ODEL 300 R ESTAURANT R ANGE S Shelf and Flue Riser Parts for Models 348 and 360 1 2 Key Part Number Description 1 1180845 S h e l f w e l d a s s e m b l y , 6 0 " * 1181140 S h e l f w e l d a s s e m b l y , 4 8 " 2 1180768 F l u e r i s e r a s s e m b l y , 2 2 .
M ODEL 300 R ESTAURANT R AN GES P ARTS Valve Panel, Base Panel, and Drip Pan Parts.
P ARTS M ODEL 300 R ESTAURANT R ANGE S Leg Parts 1 2 3 4 Key Part Number Description 1 1146201 1 / 4 x 2 0 x 3 / 4 H e x H ead 2 1146500 1 / 4 L o c k W a s h e r 3 1172650 Leg Pad (3/4 x 10 hole) 4 1.
M ODEL 300 R ESTAURANTj0.000809.88.2443 748.26(300 R)Tj0.000TNTNTN13.5870.00016.006.00251.88.2332 748.
P ARTS M ODEL 300 R ESTAURANT R ANGE S 24" and 36" Griddle Parts See drawing on following page. Key Part Number Description 1 1178204 G r i d d l e K n o b 2 1178202 V a l v e B o d y O n l .
M ODEL 300 R ESTAURANT R AN GES P ARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 1 2 3 4 5 6 6 14 15 16 17 18 Optional Thermost atic Griddle Control for 2 4" Griddle Optional Thermost atic Griddle Controls for 36" Griddl e 24" and 36" Griddle Parts See parts list on previous page .
P ARTS M ODEL 300 R ESTAURANT R ANGE S 12" Griddle Parts 1 2 3 4 5 6 7 8 9 10 11 12 Key Part Number Description 1 1178204 K nob, Control 2 1178202 V a l v e , H i - O f f 3 1042980 B u r n e r , .
M ODEL 300 R ESTAURANT R AN GES P ARTS Hot Top Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 Key Part Number Description 1 1178204 K nob Control 2 1178202 G a s V a l v e 3 1008751 H ood Orifice NAT 1008757 H o.
P ARTS M ODEL 300 R ESTAURANT R ANGE S Raised-Griddle Broiler Parts See drawing on following page. Key Part Number Description 1 1161636 B r o i l e r D i r t T r a y 2 1173555 B r o i l e r R a c k P.
M ODEL 300 R ESTAURANT R AN GES P ARTS PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 REAR VIEW Raised-Griddle Broiler Parts See parts list on previous page .
P ARTS M ODEL 300 R ESTAURANT R ANGE S Convection Oven Parts See drawing on following page. Key Part Number Description 1 1180783 P a n e l , K i c k 2 1181376 L o g o P l a t e 3 1180861 D o o r H i .
M ODEL 300 R ESTAURANT R AN GES P ARTS PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Convection Oven Parts See parts list on previous page .
P ARTS M ODEL 300 R ESTAURANT R ANGE S Standard Oven Parts See drawing on following page. Key Part Number Description 1 1024196 D o o r A s s e m b l y ( F u l l O v e n ) 1179072 D o o r A s s e m b .
M ODEL 300 R ESTAURANT R AN GES P ARTS PARTS.
M ODEL 300 R ESTAURANT R AN GES Notes: P AGE 60 O PERATOR ’ S M ANUAL 1182298 REV 3.
M ODEL 300 R ESTAURANT R AN GES Notes: O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 61.
M ODEL 300 R ESTAURANT R AN GES Notes: P AGE 62 O PERATOR ’ S M ANUAL 1182298 REV 3.
M ODEL 300 R ESTAURANT R AN GES Notes: O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 63.
M ODEL 300 R ESTAURANT R AN GES P AGE 64 O PERATOR ’ S M ANUAL 1182298 REV 3 SELECT RESTAURANT RANGES A product with the Southbend nam e incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occa sional professional service may be necessary to extend the useful life of this unit.
デバイスSouthbend 336D-1GLの購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Southbend 336D-1GLをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはSouthbend 336D-1GLの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Southbend 336D-1GLの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Southbend 336D-1GLで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Southbend 336D-1GLを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はSouthbend 336D-1GLの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Southbend 336D-1GLに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちSouthbend 336D-1GLデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。