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Owner’s Manual Form No. 702718 Rev . A 03/05 Regal Intensive Care Unit Controlled Environment T emperature Controlled Air Flow Filtered, Re-circulated Oxygen Supply Built-in Heating/.
© Copyright 2005 by Suburban Surgical Co., Inc. All rights reserved. No part of this document may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system without written permission.
Form No. 702718 Rev . A March, 2005 i Owner’s Manual - Regal Intensive Care Unit Table of Contents Chapter 1 - General Information ........................................ 1 Introduction ..............................................................
ii SSCI - Suburban Surgical Company , Inc. Table of Contents 13 - Oxygen On/Off Rocker Switch & System Light ..................................................... 15 14 - Alarm On/Off Rocker Switch & System Light ..............................
Form No. 702718 Rev . A March, 2005 iii Owner’s Manual - Regal Intensive Care Unit Chapter 3 - Inst allation & Setup ....................................... 3 3 Unpacking and Inspection ...........................................................
iv SSCI - Suburban Surgical Company , Inc. Table of Contents Controlling Oxygen Pressure ......................................................................................... 56 Controlling Oxygen Flow Rate ........................................
Form No. 702718 Rev . A March, 2005 v Owner’s Manual - Regal Intensive Care Unit Latch Connector Holder ............................................................................................... 78 T ool Required ...............................
vi SSCI - Suburban Surgical Company , Inc. Table of Contents Circuit Breaker ............................................................................................................. 98 T ool Required ..............................................
Form No. 702718 Rev . A March, 2005 vii Owner’s Manual - Regal Intensive Care Unit Oxygen Flow Meter ................................................................................................... 120 T ools and Supplies Required ...............
viii SSCI - Suburban Surgical Company , Inc. Table of Contents Chapter 6 - T roubleshooting .......................................... 13 7 General .......................................................................................................
Form No. 702718 Rev . A March, 2005 ix Owner’s Manual - Regal Intensive Care Unit SECTION 1 1 - TOXICOLOGICAL INFORMA TION ............................................. A-4 SECTION 12 - ECOLOGICAL INFORMA TION .......................................
x SSCI - Suburban Surgical Company , Inc. Table of Contents Notes:.
Form No. 702718 Rev . A March, 2005 1 Owner’s Manual - Regal Intensive Care Unit Chapter 1 - General Information Introduction SSCI’ s Regal Intensive Care Unit has been uniquely engineered to provide a temperature and oxygen controlled environment for your most seriously ill patients.
2 SSCI - Suburban Surgical Company , Inc. Chapter 1 - General Information W ARNINGS Throughout this manual you will find text under the headings Note , CAUTION: , and W ARNING: . Under the Note: headings, you will be given additional information pertinent to the subject discussed in that paragraph or step.
Form No. 702718 Rev . A March, 2005 3 Owner’s Manual - Regal Intensive Care Unit The following accessories increase the operating convenience of your Regal Intensive Care Unit. Find descriptions, pictures, and information on SSCI products and accessories in our current catalog, or on our website at www .
4 SSCI - Suburban Surgical Company , Inc. Chapter 1 - General Information CAUTION: Before working on the electrical system, make sure the unit is Off and the electric power cord un-plugged. CAUTION: Sodalime can cause burns to eyes and skin. Dust can cause irritation to skin and eyes on contact.
Form No. 702718 Rev . A March, 2005 5 Owner’s Manual - Regal Intensive Care Unit Care and Cleaning of St ainless Steel Introduction Cleaning and Cleansers For complete information, refer to the Material Safety Data Sheet (MSDS GTRN-0006) included in the Appendix to this manual.
6 SSCI - Suburban Surgical Company , Inc. Chapter 1 - General Information Cleaning Requirements Effect on W arranty The large selection of brands and combinations of chemicals available for deodorizing, disinfecting, and sanitizing is staggering.
Form No. 702718 Rev . A March, 2005 7 Owner’s Manual - Regal Intensive Care Unit SSCI Cont act Information SSCI Customer Service can be contacted via mail, telephone, or fax. The department is available from 8:30am to 5:00pm, Central T ime, Monday through Friday .
8 SSCI - Suburban Surgical Company , Inc. Chapter 1 - General Information Notes:.
Form No. 702718 Rev . A March, 2005 9 Owner’s Manual - Regal Intensive Care Unit Chapter 2 - Description of Components Overview The sections in this chapter describe the major components in the Rega.
10 SSCI - Suburban Surgical Company , Inc. Chapter 2 - Description of Components Intensive Care Unit, Front (Figure 3) 1 - IV Access Port s Four IV access ports (Figures 3 and 4), two for each half-compart- ment, are provided to allow you to change the IV supply without opening the compartment or disturbing the animal.
Form No. 702718 Rev . A March, 2005 11 Owner’s Manual - Regal Intensive Care Unit 3 - Door Latches Each Intensive Care Unit door is held closed by a latch connector and one top and one bottom latch (Figure 6).
12 SSCI - Suburban Surgical Company , Inc. Chapter 2 - Description of Components 8 - Air Outlet Grill 7 - Removable PVC Floor 5 - Doors The full-size compartment has double-doors without a center post which would impede movement of an animal into and out of the compartment.
Form No. 702718 Rev . A March, 2005 13 Owner’s Manual - Regal Intensive Care Unit 9 - Oxygen Concentration Meter Electronics Comp artment, External (Figure 1 1) The following section gives you detailed information on the compo- nents found on the outside of the electronics compartment.
14 SSCI - Suburban Surgical Company , Inc. Chapter 2 - Description of Components 10 - Calibration Knob 1 1 - Set-point Adjustment Knob T urning the set-point adjustment knob (Figures 1 1 and 12) moves the red set-point needle in the oxygen concentration meter .
Form No. 702718 Rev . A March, 2005 15 Owner’s Manual - Regal Intensive Care Unit The oxygen on/of f switch (Figures 1 1 and 14) controls the flow of oxygen. An amber light in the switch illuminates when the switch is On. W ith oxygen On, use the set-point adjustment knob to set the desired oxygen concentration in the animal compartment.
16 SSCI - Suburban Surgical Company , Inc. Chapter 2 - Description of Components 16 - Cooling On/Off Rocker Switch & System Light 17, 18 - Lef t & Right Floor T emperature Controls 15 - Heat On/Off Rocker Switch & System Light The heat on/off switch (Figures 1 1 and 16) controls heated air to the animal compartment.
Form No. 702718 Rev . A March, 2005 17 Owner’s Manual - Regal Intensive Care Unit On/Off Button An amber light in the switch illuminates when the switch is On. T o heat the full compartment, turn both right and left switches On. Use the temperature control knobs to regulate compartment floor temperature.
18 SSCI - Suburban Surgical Company , Inc. Chapter 2 - Description of Components 21 - Audible Alarm T o access the interior of the electronics compartment, rotate the panel access knob (Figure 19) one-quarter turn counter-clockwise and swing the panel open to the right.
Form No. 702718 Rev . A March, 2005 19 Owner’s Manual - Regal Intensive Care Unit 23 - Oxygen Flow Meter and Solenoid V alve 24 - Circuit Breakers The oxygen flow meter (Figures 1 1 and 21) displays the flow rate of oxygen into the animal compartment.
20 SSCI - Suburban Surgical Company , Inc. Chapter 2 - Description of Components Electronics Comp artment, Internal (Figure 23) CAUTION: Before working on the electrical system, make sure the unit is Off and the electric power cord un-plugged.
Form No. 702718 Rev . A March, 2005 21 Owner’s Manual - Regal Intensive Care Unit A ventilating fan (Figures 23 and 24) provides a steady flow of air through the electronics compartment to prevent overheating of the internal components. The fan starts and stops automatically as the main on/off switch is turned On and Off.
22 SSCI - Suburban Surgical Company , Inc. Chapter 2 - Description of Components The time delay relay (Figures 23 and 25) determines how soon the alarm will go off after a malfunction of the oxygen system occurs. The relay controls the delay time from two to 300- seconds (five minutes).
Form No. 702718 Rev . A March, 2005 23 Owner’s Manual - Regal Intensive Care Unit 34 - Oxygen Port to Filter/Fans Comp artment After leaving the oxygen flow meter , oxygen is directed through plastic tubing to this port in the partition wall between the electron- ics compartment and the filter/fans compartment (Figure 26).
24 SSCI - Suburban Surgical Company , Inc. Chapter 2 - Description of Components Filter/Fans Comp artment, External 35 - Digit al Readout This two-function digital readout (Figures 27 and 28) displays the temperature and humidity in the animal compartment.
Form No. 702718 Rev . A March, 2005 25 Owner’s Manual - Regal Intensive Care Unit 37 - Panel Access Knobs Rotate the four panel access knobs one-quarter turn counter- clockwise (Figure 27) to gain access to the interior of the filter/fans compartment.
26 SSCI - Suburban Surgical Company , Inc. Chapter 2 - Description of Components Filter/Fans Comp artment, Internal (Figure 29) The following section gives you detailed information on the compo- nents found on the inside of the filter/fans compartment.
Form No. 702718 Rev . A March, 2005 27 Owner’s Manual - Regal Intensive Care Unit After leaving the oxygen flow meter , oxygen is directed through plastic tubing to this port in the partition wall between the electron- ics compartment and the filter/fans compartment (Figures 23, 29, and 30).
28 SSCI - Suburban Surgical Company , Inc. Chapter 2 - Description of Components The chiller (Figures 29 and 31) cools the circulating air as it passes through the filter/fans compartment. It acts in response to the setting on the temperature set dial as compared to the level of heat in the animal compartment.
Form No. 702718 Rev . A March, 2005 29 Owner’s Manual - Regal Intensive Care Unit 43 - Circulating Fans Three circulating fans (Figures 29 and 33) move air at approxi- mately 50 CFM (cubic feet per minute) and are designed to handle the enriched oxygen environment in which they operate.
30 SSCI - Suburban Surgical Company , Inc. Chapter 2 - Description of Components Intensive Care Unit, Rear (Figure 34) The following section gives you detailed information on the compo- nents on the rear of the Intensive Care Unit.
Form No. 702718 Rev . A March, 2005 31 Owner’s Manual - Regal Intensive Care Unit A ventilating fan provides a steady flow of air through the electron- ics compartment to prevent overheating of the internal components. The fan starts and stops automatically as the main on/off switch is turned On and Off.
32 SSCI - Suburban Surgical Company , Inc. Chapter 2 - Description of Components Notes:.
Form No. 702718 Rev . A March, 2005 33 Owner’s Manual - Regal Intensive Care Unit Chapter 3 - Installation & Setup Unp acking and Inspection CAUTION: The Regal Intensive Care Unit requires a dedicated, 15-amp minimum source of electrical power .
34 SSCI - Suburban Surgical Company , Inc. Chapter 3 - Installation & Setup Installing and setting up the Regal Intensive Care Unit is a twelve step process: 1. Assembling and Placing the Base - Page 34 2 . Mounting the Intensive Care Unit - Page 34 3 .
Form No. 702718 Rev . A March, 2005 35 Owner’s Manual - Regal Intensive Care Unit Inst alling the Fuel Cell A fuel cell in the oxygen sensor powers the black calibration needle in the oxygen concentration meter . The fuel cell comes packed in a brown, cardboard box marked “T eledyne Oxygen Sensor” (Figure 35).
36 SSCI - Suburban Surgical Company , Inc. Chapter 3 - Installation & Setup Figure 39. Oxygen Concentration Meter and Calibration Knob Black Calibration Needle Calibration Knob Figure 38.
Form No. 702718 Rev . A March, 2005 37 Owner’s Manual - Regal Intensive Care Unit 5. Gently , screw the sensor end cap (Figure 38) back on. Be careful, the threads are very fine and are easily damaged. 6 . Re-insert the oxygen sensor/fuel cell into the wall (Figure 36).
38 SSCI - Suburban Surgical Company , Inc. Chapter 3 - Installation & Setup Connecting Electrical Power CAUTION: The Regal Intensive Care Unit requires a dedicated, 15-amp minimum source of electrical power .
Form No. 702718 Rev . A March, 2005 39 Owner’s Manual - Regal Intensive Care Unit Checking the Heating Function Note: T o speed up these tests, install the clear , acrylic divider ( Page 49 ). It take less time to heat or cool the half-compartment than the full compartment.
40 SSCI - Suburban Surgical Company , Inc. Chapter 3 - Installation & Setup 1 . Push the main on/off switch (Figure 40) to On. The amber light in the switch comes on. 2. Push the cooling on/off switch (Figure 42) to On. The amber light in the switch comes on.
Form No. 702718 Rev . A March, 2005 41 Owner’s Manual - Regal Intensive Care Unit Checking Floor Heat (Lef t) 1 . Push the main on/off switch (Figure 40) to On. The amber light in the switch comes on. 2 . Push the left floor heat on/off button (Figures 40 and 43) to On .
42 SSCI - Suburban Surgical Company , Inc. Chapter 3 - Installation & Setup Checking the Oxygen System Note: Y ou can perform this test even though oxygen has not yet been hooked up. 1 . Push the main on/off switch (Figure 40) to On. The amber light in the switch comes on.
Form No. 702718 Rev . A March, 2005 43 Owner’s Manual - Regal Intensive Care Unit The alarm system on the Regal Intensive Care Unit warns you if there is a problem with the oxygen supply or concentration. 1. Open the electronics compartment (refer to Page 57 ).
44 SSCI - Suburban Surgical Company , Inc. Chapter 3 - Installation & Setup 1 0 . Push the alarm on/off switch to Off. The light in the switch goes out. 1 1. Push the oxygen on/off switch to Off. The light in the switch goes out. 12 . Push the main on/off switch to Off.
Form No. 702718 Rev . A March, 2005 45 Owner’s Manual - Regal Intensive Care Unit Filling the CO 2 Filter 6. Push the oxygen on/off switch to On. The amber light in the switch, and the red system light come on. The intake of oxygen causes the black needle on the oxygen concentration meter to move toward the red set-point needle.
46 SSCI - Suburban Surgical Company , Inc. Chapter 3 - Installation & Setup Disposition of the Shipping Carton T o fill the Sodalime Pan: 1 . Open the filter/fans compartment (refer to Page 58 ). 2. Lift out the Sodalime pan (Figure 49). 3 . Open one of the Sodalime containers supplied with the unit.
Form No. 702718 Rev . A March, 2005 47 Owner’s Manual - Regal Intensive Care Unit Chapter 4 - Operation & Care Operating the SSCI Regal Intensive Care Unit is simple and easy .
48 SSCI - Suburban Surgical Company , Inc. Chapter 4 - Operation and Care Opening and Closing the Doors The Intensive Care Unit has two doors that are each held closed by one upper and one lower latch (Figure 50). T o open a door, lift the handle free of the rest, rotate the handle outward, and swing the door open.
Form No. 702718 Rev . A March, 2005 49 Owner’s Manual - Regal Intensive Care Unit Using the Divider Panels General T wo removable divider panels are supplied with the unit: a wire grill divider , and a clear acrylic divider . Only one can be installed at a time.
50 SSCI - Suburban Surgical Company , Inc. Chapter 4 - Operation and Care 3. Orient the divider panel so that the notched corner is on top and toward the front (Figure 53). 4. Tilt the top of the divider panel to the left, and place it into the top guide channel.
Form No. 702718 Rev . A March, 2005 51 Owner’s Manual - Regal Intensive Care Unit Using Oxygen W ARNING: Oxygen is a highly combustible gas. A void the use of open flames, smoking materials, or equipment capable of producing sparks in any area in which oxygen is being used.
52 SSCI - Suburban Surgical Company , Inc. Chapter 4 - Operation and Care T o stop the oxygen flow , press the oxygen on/off switch. The light in the switch goes out and oxygen flow to the animal compartment ceases. If it was On, the system light goes out.
Form No. 702718 Rev . A March, 2005 53 Owner’s Manual - Regal Intensive Care Unit Heating the Comp artment Air Since the temperature in the room in which the unit is installed will probably remain fairly constant, it is unlikely that heavy loads will be placed on the heating and cooling systems.
54 SSCI - Suburban Surgical Company , Inc. Chapter 4 - Operation and Care If cooling is required by animals in both half-compartments, use the wire grill divider so that air can move freely between the compartments.
Form No. 702718 Rev . A March, 2005 55 Owner’s Manual - Regal Intensive Care Unit Using the Alarm System The alarm system alerts you, with audible and visual signals, when- ever there is a problem with the oxygen supply or concentration. T urning the alarm system on 1.
56 SSCI - Suburban Surgical Company , Inc. Chapter 4 - Operation and Care Controlling Oxygen Pressure Controlling Oxygen Flow Rate Figure 59. Oxygen Flow Meter and Adjustment Knob Adjustment Knob SSCI recommends an intake pressure of 10 to 20 psi with a flow rate of 15 lpm.
Form No. 702718 Rev . A March, 2005 57 Owner’s Manual - Regal Intensive Care Unit Accessing the Electronics Compartment Figure 60. Electronics Compartment Access Knob Panel Access Knob Electronics Compartment (shown partly open) Figure 61.
58 SSCI - Suburban Surgical Company , Inc. Chapter 4 - Operation and Care Opening the filter/fans compartment panel exposes electrical components inside. Use caution around electric wiring and components to prevent injury to yourself and/or damage to the equipment.
Form No. 702718 Rev . A March, 2005 59 Owner’s Manual - Regal Intensive Care Unit Setting the Alarm Time Delay Relay This component determines how soon that the alarm will go off after a malfunction of the oxygen system occurs. The relay controls the delay time from two to 300-seconds (five-minutes).
60 SSCI - Suburban Surgical Company , Inc. Chapter 4 - Operation and Care Re-setting the Circuit Breakers T wo 10 amp. circuit breakers are provided on the face of the electronics compartment (Figure 68). Circuit breakers are safety devices that shut down electrical power to the unit should an overload or short circuit occur .
Form No. 702718 Rev . A March, 2005 61 Owner’s Manual - Regal Intensive Care Unit Figure 70. Fuse Cap and Fuse Fuse Cap Fuse Figure 69. Floor T emperature Fuses Floor T emperature Fuses Replacing Floor T emperature Fuses T wo fuses are provided for protection of the left and right floor tem- perature systems (Figure 68).
62 SSCI - Suburban Surgical Company , Inc. Chapter 4 - Operation and Care Replacing the Digit al Readout Battery The digital readout operates independently of the other components in the ICU, and is powered by its own T ype AAA battery . T o change the battery: 1.
Form No. 702718 Rev . A March, 2005 63 Owner’s Manual - Regal Intensive Care Unit Cleaning the Regal Intensive Care Unit Ordinary deposits of waste and fluids can usually be removed with soap and water .
64 SSCI - Suburban Surgical Company , Inc. Chapter 4 - Operation and Care Preventive Maintenance for Y our Regal Intensive Care Unit Introduction The Regal Intensive Care Unit is a very sturdy and durable piece of equipment. Like any mechanical device, however , the unit will benefit from proper care and occasional attention.
Form No. 702718 Rev . A March, 2005 65 Owner’s Manual - Regal Intensive Care Unit CAUTION: Sodalime can cause burns to eyes and skin. Dust can cause irritation to skin and eyes on contact. Harmful if swallowed. CAUTION: Use safety goggles or glasses, PVC or rubber gloves, and a nuisance dust mask when handling Sodalime.
66 SSCI - Suburban Surgical Company , Inc. Chapter 4 - Operation and Care Sodalime Pan Figure 73. Sodalime Pan in Filter/Fans Compartment 4. Open a single container of Sodalime. 5. Pour the full contents of the container into the pan and smooth it out to an even depth.
Form No. 702718 Rev . A March, 2005 67 Owner’s Manual - Regal Intensive Care Unit Cleaning the Filter/ Fans Comp artment Filter A metal mesh filter in the filter/fans compartment (Figure 75) cleans air returning to the filter/fans compartment from the animal compart- ment.
68 SSCI - Suburban Surgical Company , Inc. Chapter 4 - Operation and Care Replacing the Fuel Cell CAUTION: Do not remove the fuel cell from the bag until ready to use. CAUTION: Wear safety glasses when handling the fuel cell. CAUTION: A void contact with the sensing surface.
Form No. 702718 Rev . A March, 2005 69 Owner’s Manual - Regal Intensive Care Unit Figure 81. Oxygen Concentration Meter and Calibration Knob Black Calibration Needle Calibration Knob Figure 80.
70 SSCI - Suburban Surgical Company , Inc. Chapter 4 - Operation and Care Cleaning the Filter/Fans and Electronics Comp artment s New Style Units 1. Do not remove the oxygen sensor from the partiion wall. 2. W ith the oxygen sensor in place in the partition wall, unscrew the end cap from the oxygen sensor (Figure 79).
Form No. 702718 Rev . A March, 2005 71 Owner’s Manual - Regal Intensive Care Unit Chapter 5 - Repairs & Replacements Replacement Part s T able 3 lists the replacement parts available for the SSCI Regal Intensive Care Unit. For parts not listed, contact the SSCI Cus- tomer Service Department at 1-800-323-7366.
72 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements T able 3. Replacement Parts for the Regal Intensive Care Unit e m a N t r a P r e b m u N t r a P I C S S y t i t n a .
Form No. 702718 Rev . A March, 2005 73 Owner’s Manual - Regal Intensive Care Unit Many of the threaded fasteners used on SSCI products are secured with thread adhesive to insure structural integrity . Removing any screw or bolt may be difficult at first.
74 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Part s Replacement Procedures Comp artment Door Left - P/N 205994 Right - P/N 205995 The two animal compartment doors on the Intensive Care Unit are similar and are removed and installed in the same way .
Form No. 702718 Rev . A March, 2005 75 Owner’s Manual - Regal Intensive Care Unit Door Hinge Left Door - P/N 212035 Right Door - P/N 212036 There is one upper and one lower hinge for each compartment door (Figure 82). The hinges on both doors are identical and all are removed and installed the same way .
76 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Door Gasket P/N 754455 The gasket on each animal compartment door consists of four parts, cut to length, and bonded to the inside of the door frame. The gaskets on the two doors are identical and are removed and installed the same way .
Form No. 702718 Rev . A March, 2005 77 Owner’s Manual - Regal Intensive Care Unit Latch Connector Rest P/N 618472 There is a latch connector rest on each animal compartment door . The rests are identical and are removed and installed the same way . The rests can be replaced without removing the doors from the unit.
78 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Latch Connector Holder P/N 618479 The latch connector holders hold the latch connectors in place on the compartment doors. There is one top and one bottom latch connector holder on each animal compartment door .
Form No. 702718 Rev . A March, 2005 79 Owner’s Manual - Regal Intensive Care Unit Latch Connector P/N 212047 There is one latch connector on each animal compartment door . The two latch connectors are identical and are removed and installed the same way .
80 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Latch Bracket T op - P/N 618480 Bottom - P/N 618481 There is one top and one bottom latch bracket on the unit. The two brackets are similar and are removed and installed the same way .
Form No. 702718 Rev . A March, 2005 81 Owner’s Manual - Regal Intensive Care Unit Divider Panel Wire Grill - P/N 206001 Clear Acrylic - P/N 749575 T wo divider panels are provided with the Intensive Care Unit. Although different in appearance, they are removed and installed in the same way .
82 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Seal, IV Port P/N 752100 There are four IV ports on the Intensive Care Unit; two over each half-size compartment. Each IV port consists of a seal, a seal retainer , two retaining screws, and two locknuts.
Form No. 702718 Rev . A March, 2005 83 Owner’s Manual - Regal Intensive Care Unit Electric Power Cord P/N 853431 2. Unplug the power cord from the electrical wall outlet. 3. At the power cord connection on the unit, twist the large connector plug counter- clockwise and pull it off (Figure 93).
84 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Removable PCV Floor P/N 102275-00 T wo orange, removable PCV floors are provided with the Intensive Care Unit. The floors are identical and are removed and installed the same way .
Form No. 702718 Rev . A March, 2005 85 Owner’s Manual - Regal Intensive Care Unit Fuel Cell P/N 853396 Figure 95. Oxygen Sensor Inside the Electronics Compartment Oxygen Sensor Spiral Cord Figure 96. Fuel Cell and Oxygen Sensor Assembly Sensor End Cap Fuel Cell Oxygen Sensor Body This end goes into the sensor body .
86 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Figure 98. Oxygen Concentration Meter and Calibration Knob Black Calibration Needle Calibration Knob If the oxygen sensor is mounted in the large black plastic ring, you have a New Style Intensive Care Unit (produced after January 1, 2005).
Form No. 702718 Rev . A March, 2005 87 Owner’s Manual - Regal Intensive Care Unit New Style Units 1. Do not remove the oxygen sensor from the partiion wall. 2. W ith the oxygen sensor in place in the partition wall, unscrew the end cap from the oxygen sensor (Figure 96).
88 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Oxygen Sensor P/N 853395 The oxygen sensor is connected, via a spiral cord, to the rear of the oxygen concentration meter . 1. Open the electronics compartment (refer to Page 57 ).
Form No. 702718 Rev . A March, 2005 89 Owner’s Manual - Regal Intensive Care Unit 4 . Remove the fuel cell. 5 . Disposition of the fuel cell: If you are transferring the existing fuel cell to the new oxygen sensor , put the cell aside for re-installation.
90 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Installation 1. Connect the white and black wires from the spiral cord of the new oxygen sensor to T erminal 2 on the meter (Figure 102). 2. Connect the two white wires from the new spiral cord to T erminal 1 on the meter .
Form No. 702718 Rev . A March, 2005 91 Owner’s Manual - Regal Intensive Care Unit 4 . Unplug the spiral cord from the oxygen concentration meter (Figure 103). 5. Remove the complete oxygen sensor assembly from the unit. CAUTION: When working with the fuel cell, observe the CAUTIONS on Page 85.
92 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Oxygen Concentration Meter P/N 853436 The oxygen concentration meter is mounted in the electronics compartment door . CAUTION: Before proceeding, make sure the unit is Off, and the electric power cord un-plugged.
Form No. 702718 Rev . A March, 2005 93 Owner’s Manual - Regal Intensive Care Unit Note: T erminal numbers are displayed on the rear of the meter by molded-on, raised numbers. Also, a label showing terminal numbers is affixed to the top of the body of the meter .
94 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Installation 1 . Put the new meter into its mounting hole in the door so that the four mounting studs pass through their holes (Figure 106). 2. Place two of the nuts removed earlier onto the upper mounting studs and tighten securely .
Form No. 702718 Rev . A March, 2005 95 Owner’s Manual - Regal Intensive Care Unit Knob P/N 853461 Three knobs are used on the electronics compartment door . One is on the oxygen concentration meter calibration potentiometer , and the others are the left and right floor temperature controller knobs.
96 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Potentiometer , Calibration P/N 853397 The potentiometer operates the calibration needle in the oxygen concentration meter , and is located behind the calibration knob. CAUTION: Before proceeding, make sure the unit is Off, and the electric power cord un-plugged.
Form No. 702718 Rev . A March, 2005 97 Owner’s Manual - Regal Intensive Care Unit 7. Pull the knob off the shaft. 8. W ith a 1/2-in. wrench, remove the lock nut behind the knob (Figure 109). 9. Pull out the old potentiometer and attached wires. Installation 1.
98 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Circuit Breaker P/N 853466 T wo identical 10 amp. circuit breakers are located on the electronics compartment door . The left breaker (viewed from the front) protects the cooling system.
Form No. 702718 Rev . A March, 2005 99 Owner’s Manual - Regal Intensive Care Unit 3. Replace the wire spade connectors on the circuit breaker terminals. Note: Either wire can go on either terminal. 4. Close and secure the electronics compartment door .
100 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements 5. Pull all the wire spade connectors off the rear of the switch (Figure 1 12). 6. The switch is held into the door by four , thin, curved, plastic retaining tabs, two on top the switch, and two below .
Form No. 702718 Rev . A March, 2005 101 Owner’s Manual - Regal Intensive Care Unit On/Off Button (Floor T emperature, Lef t & Right) P/N 212242 There are two on/off buttons on the electronics compartment door: one each for left and right floor temperature.
102 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements 5. Un-plug the green wire from T erminal 6 on the rear of the temperature control assembly . 6 . Un-plug the green and white wires from T erminal 4 on the rear of the temperature control assembly .
Form No. 702718 Rev . A March, 2005 103 Owner’s Manual - Regal Intensive Care Unit 3. Pass the connectors and wires through the knurled ring and screw the ring firmly onto the button body until holds the button tightly onto the door . 4 . Locate the remaining gray wire that you cut off the system light in S tep 8 above.
104 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements System Light P/N 854589 There are six red system lights on the electronics compartment door; one each for alarm, oxygen, cooling, heat, left floor tempera- ture, and light floor temperature.
Form No. 702718 Rev . A March, 2005 105 Owner’s Manual - Regal Intensive Care Unit Digit al Display (Floor T emperature, Lef t & Right) P/N 853843 There are two digital displays on the electronics compartment door , one each for left floor temperature and right floor temperature.
106 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements 6 . Remove the printed circuit board/display assembly from the rear of the unit. 7. Pull the bezel out from the front of the door (Figure 118). Installation 1. Place the threaded studs on the new bezel into the four screw holes on the front of the door .
Form No. 702718 Rev . A March, 2005 107 Owner’s Manual - Regal Intensive Care Unit Fuse (Floor T emperature, Lef t & Right) P/N 853848 T wo fuses are provided for protection of the left and right floor tem- perature systems (Figure 1 19). Both fuses are 3AG Fast-Acting, 250 V , 2 amp.
108 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Fuse Holder , (Floor T emperature, Lef t & Right) P/N 853671 There are two fuse/fuse holder assemblies on the electronics compartment door , one each for left floor temperature and right floor temperature.
Form No. 702718 Rev . A March, 2005 109 Owner’s Manual - Regal Intensive Care Unit Installation 1. Insert the fuse holder through the door from the front. 2. Secure the fuse holder to the door with the nut removed earlier (Figure 121). 3. Re-connect both wires to the terminals on the fuse holder .
110 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements * W ire colors can vary T able 4. Wire T erminations - Floor T emperature Controller - Refer to Figure 1 15 (Same for Lef t and Right) 4.
Form No. 702718 Rev . A March, 2005 111 Owner’s Manual - Regal Intensive Care Unit 14 . W ith a 1/2-in. wrench, remove the nut behind the knob. 15 . Remove the nut and internal-star washer from the shaft. 16 . Open the electronics compartment door .
112 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Panel Latch P/N 853561 There are four latches on the electronics compartment door and one on the filter/fans compartment panel. These five latches are identical and are replaced the same way .
Form No. 702718 Rev . A March, 2005 113 Owner’s Manual - Regal Intensive Care Unit Thermost at P/N 853421 CAUTION: Before proceeding, make sure the unit is Off, and the electric power cord un-plugged. T ools and Supplies Required Phillips screwdriver Small flat-blade screwdriver 3/8-in.
114 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements 9. Remove the plastic cover from the thermostat. 10 . Using tags, masking tape, or any other convenient means, tag each of the six wires on the thermostat by their terminal numbers as shown in Figure 126.
Form No. 702718 Rev . A March, 2005 115 Owner’s Manual - Regal Intensive Care Unit Figure 129. Capillary T ubing and Bulb Holder Wire Tie Mount Capillary T ube Bulb Holder Figure 130. Sensor Bulb and Bulb Holder Bulb Holder Sensor Bulb Installation CAUTION: Be very careful not to crush, crimp, or kink the copper capillary tubing.
116 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Audible Alarm P/N 853458 1 1. Mount the thermostat and bracket to the partition wall (Figure 124). 1 2 . Neatly coil up the excess capillary tubing and bind it to the adhesive tie mount with a small wire tie (Figure 129).
Form No. 702718 Rev . A March, 2005 117 Owner’s Manual - Regal Intensive Care Unit 7. Rotate the knurled ring on the audible alarm counter- clockwise until it comes off (Figure 134). 8 . Pull the audible alarm from the rear of the compartment door .
118 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Solenoid V alve P/N 853440 1. Make sure that the main on/off switch is Off and the amber light in the switch is out. 2. Unplug the power cord from the electrical outlet.
Form No. 702718 Rev . A March, 2005 119 Owner’s Manual - Regal Intensive Care Unit Figure 136. Solenoid V alve 2 Wires to Main T erminal Block Oxygen Inlet 1 1/16-in. Nut 3/4-in. Nut 8. The solenoid valve is connected to the rear of the flow meter by straight-thru fittings and three nuts (Figure 136).
120 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements CAUTION: This procedure requires opening the oxygen system, and should not be performed by un- trained personnel. A void the use of open flames, smoking materials, or equipment capable of producing sparks while performing this procedure.
Form No. 702718 Rev . A March, 2005 121 Owner’s Manual - Regal Intensive Care Unit Figure 138. Oxygen Flow Meter and Related Pieces Bracket Support Plate Oxygen T ubing Connector Elbow Fitting Nut Knob Knob Nut 7. Before proceeding, wait 10-minutes to allow any residual oxygen from the system to dissipate.
122 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Re-assembly 1. Hold the bracket in place on the flow meter , re-attach the knob, and tighten the knob nut (Figure 138). 2 . Screw the flow meter knob fully clockwise until it seats.
Form No. 702718 Rev . A March, 2005 123 Owner’s Manual - Regal Intensive Care Unit Fan, V entilating (Electronics Comp artment) P/N 853414 T o replace one of the three circulating fans in the filter/fans compart- ment, refer to Page 134. Figure 141.
124 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements 3. Mount the fan in place and secure with the four screws. 4. Mount the rear utility panel and secure with the eleven screws. 5. Plug the power cord into its wall outlet.
Form No. 702718 Rev . A March, 2005 125 Owner’s Manual - Regal Intensive Care Unit Oct al Base (Alarm Time Delay Relay) P/N 853871 CAUTION: Before proceeding, make sure the unit is Off, and the electric power cord un-plugged.
126 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Relay P/N 853415 CAUTION: Before proceeding, make sure the unit is Off, and the electric power cord un-plugged. T ool and Supplies Required Phillips screwdriver Markers, masking tape, tags, or other means to mark wires Figure 146.
Form No. 702718 Rev . A March, 2005 127 Owner’s Manual - Regal Intensive Care Unit Digit al Readout P/N 854591 T ool Required Phillips screwdriver Removal 1.
128 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Panel, Filter/Fans, Complete P/N 206874 Procedure 1. T urn all four panel access knobs (Figure 149) one-quarter turn counter-clockwise and pull the old panel completely off the Intensive Care Unit.
Form No. 702718 Rev . A March, 2005 129 Owner’s Manual - Regal Intensive Care Unit Gasket, Filter/Fans Comp artment P/N 754456 There are two sets of gaskets on the filter/fans compartment. One set is on the rear of the removable panel (front), and the other set is on the rear of the unit behind the rear utility panel.
130 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Filter , Filter/Fans Compartment P/N 853469 Procedure 1. Open the filter/fans compartment (refer to Page 58 ). 2. Bend the filter until the top or bottom clears the top or bottom mounting bracket (Figure 153).
Form No. 702718 Rev . A March, 2005 131 Owner’s Manual - Regal Intensive Care Unit Sodalime Pan P/N 206537 CAUTION: Sodalime can cause burns to eyes and skin. Dust can cause irritation to skin and eyes on contact. Harmful if swallowed. CAUTION: Use safety goggles or glasses, PVC or rubber gloves, and a nuisance dust mask when handling Sodalime.
132 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Heater , Electric P/N 853455 CAUTION: Before proceeding, make sure the unit is Off, and the electric power cord un-plugged. T ools Required 3/8-in. wrench 1 1/32-in.
Form No. 702718 Rev . A March, 2005 133 Owner’s Manual - Regal Intensive Care Unit 9. The rear of the heater is mounted to a bracket similar to the front. Remove the screw/nut holding the rear end of the heater to the mounting bracket. 10 . Lift out the heater .
134 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Fan, Circulating (Filter/Fans Comp artment) P/N 853414 T o replace the ventilating fan in the electronics compartment, refer to Page 123. CAUTION: Before proceeding, make sure the unit is Off, and the electric power cord un-plugged.
Form No. 702718 Rev . A March, 2005 135 Owner’s Manual - Regal Intensive Care Unit 1 0 . W ith a Phillips screwdriver , remove the four screws that hold the fan to the fan mounting grill. 1 1. Unplug the fan power cord from the fan, and remove the fan.
136 SSCI - Suburban Surgical Company , Inc. Chapter 5 - Repairs & Replacements Notes:.
Form No. 702718 Rev . A March, 2005 137 Owner’s Manual - Regal Intensive Care Unit Chapter 6 - Troubleshooting General The following procedures will help you fix most of the problems that you might encounter with your SSCI Regal Intensive Care Unit.
138 SSCI - Suburban Surgical Company , Inc. Chapter 6 - T roubleshooting Returning the Intensive Care Unit for Rep airs RMA Numbers Packing and Shipment Page numbers shown in the Remedial Action sections direct you to step-by-step directions on replacing specific parts.
Form No. 702718 Rev . A March, 2005 139 Owner’s Manual - Regal Intensive Care Unit The ICU will not turn on. Note: When you press the main on/off switch, the amber light in the switch should come on, and the ventilating and circulating fans should start.
140 SSCI - Suburban Surgical Company , Inc. Chapter 6 - T roubleshooting Circuit breakers keep tripping. First: If this is a new installation, does it meet the requirements outlined under Electrical Requir ements on Page 34 ? If not, you may be tripping a building circuit breaker because your supply line is inadequate.
Form No. 702718 Rev . A March, 2005 141 Owner’s Manual - Regal Intensive Care Unit Oxygen flow is inadequate. First: Check your oxygen supply . Is the tank empty or is the pressure regulator improperly adjusted? Second: Make sure that all four panel access knobs on the filter/ fans compartment are firmly locked.
142 SSCI - Suburban Surgical Company , Inc. Chapter 6 - T roubleshooting Oxygen flow is excessive. First: Make sure your oxygen pressure regulator is correctly adjusted? Second: Is the oxygen flow meter adjusted properly? Refer to Contr olling Oxygen Flow Rate on Page 56.
Form No. 702718 Rev . A March, 2005 143 Owner’s Manual - Regal Intensive Care Unit Alarm keep s going off. First: Make sure that all four panel access knobs on the filter/fans compartment are firmly locked.
144 SSCI - Suburban Surgical Company , Inc. Chapter 6 - T roubleshooting The alarm system does not work. First: Make sure that the main on/off switch and the oxygen on/ off switch are On. Both these switches must be On for the alarm system to operate.
Form No. 702718 Rev . A March, 2005 145 Owner’s Manual - Regal Intensive Care Unit Heat will not come on or will not hold const ant. First: Make sure the temperature set dial is set to a higher-than- ambient temperature. Second: Press the heat on/off switch several times and make sure the amber light in the switch comes on.
146 SSCI - Suburban Surgical Company , Inc. Chapter 6 - T roubleshooting Cooling will not come on or will not hold const ant. First: Make sure the temperature set dial is set to a lower-than- ambient temperature. Second: Press the cooling on/off switch several times and make sure the amber light in the switch comes on.
Form No. 702718 Rev . A March, 2005 147 Owner’s Manual - Regal Intensive Care Unit Floor heat doesn’t work or will not hold const ant. There are two sets of floor temperature controls: one for the left side and one for the right. Make sure you are operating the correct set of controls.
148 SSCI - Suburban Surgical Company , Inc. Chapter 6 - T roubleshooting V entilating fan does not work. First: Make sure that electrical power to the unit is OK and that the main on/off switch is On. Second: Check the circuit breakers to be sure they haven’t tripped.
Form No. 702718 Rev . A March, 2005 149 Owner’s Manual - Regal Intensive Care Unit Circulating fan does not work. First: Make sure that electrical power to the unit is OK and that the main on/off switch is On. Second: Check the circuit breakers to be sure they haven’t tripped.
150 SSCI - Suburban Surgical Company , Inc. Chapter 6 - T roubleshooting No readings on digit al readout. First: The battery is probably dead. Refer to Page 62 and replace the AAA battery in the readout. Second: If replacing the battery does not make the readout work, the readout is probably bad.
Form No. 702718 Rev . A March, 2005 151 Owner’s Manual - Regal Intensive Care Unit Excessive carbon dioxide in the animal comp artment. First: The Sodalime supply in the filter/fans compartment is probably exhausted. Replace the Sodalime with fresh material.
152 SSCI - Suburban Surgical Company , Inc. Chapter 6 - T roubleshooting No reading on oxygen concentration meter . First: Y ou may have an exhausted fuel cell in the oxygen sensor . Replace the fuel cell. Order P/N 853396 and refer to Page 68 for replacement instructions.
Form No. 702718 Rev . A March, 2005 153 Owner’s Manual - Regal Intensive Care Unit Calibration knob will not move the calibration needle This is almost always the symptom of an exhausted fuel cell in the oxygen sensor . Replace the fuel cell. Order P/N 853396 and refer to Page 85 for replacement instructions.
154 SSCI - Suburban Surgical Company , Inc. Chapter 6 - T roubleshooting Cannot move the set-point needle in the oxygen concentration meter . CAUTION: Before working on the electrical system, make sure the unit is Off and the electric power cord un-plugged.
Form No. 702718 Rev . A March, 2005 155 Owner’s Manual - Regal Intensive Care Unit Floor temperature fuse keep s blowing. CAUTION: Before working on the electrical system, make sure the unit is Off and the electric power cord un-plugged. First: Check all wire connections behind the controls.
156 SSCI - Suburban Surgical Company , Inc. Chapter 6 - T roubleshooting Notes:.
Form No. 702718 Rev . A March, 2005 A-1 Owner’s Manual - Regal Intensive Care Unit Appendix This Appendix contains Material Data Safety Sheets (MSDS) for Sodalime and MP39 Refrigerant.
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Form No. 702718 Rev . A March, 2005 A-3 Owner’s Manual - Regal Intensive Care Unit Puritan Medical Products Puritan Medical Products, Inc. 9101 Bond S treet Overland Park, KS 66214 (913) 495-3600 MA TERIAL SAFETY DA T A SHEET , NO. 005213 SODALIME ® (CO 2 ABSORBENT - SODA LIME U.
A - 4 SSCI - Suburban Surgical Company , Inc. Appendix SECTION 5 - FIRE FIGHTING MEASURES Flash Point: N / A Flammable Limit: N / A Autoignition: N / A Extinguishing Media: Non-flammable S pecial Fire Fighting Procedures: Material is non-flammable, use water , foam or CO 2 on packaging.
Form No. 702718 Rev . A March, 2005 A-5 Owner’s Manual - Regal Intensive Care Unit SECTION 12 - ECOLOGICAL INFORMA TION No adverse ecological effects are expected. SECTION 13 - DISPOSAL CONSIDERA TIONS Waste Disposal Method: Dispose of all product wastes and water rinses in accordance with current local, state, and Federal regulations.
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Form No. 702718 Rev . A March, 2005 A-7 Owner’s Manual - Regal Intensive Care Unit Honeywell Material Safety Data Sheet Genetron ® MP39 (R-401A) 1. CHEMICAL PRODUCT AND COMP ANY IDENTIFICA TION PRO.
Honeywell MA TERIAL SAFETY DA T A SHEET Genetron ® MP39 (R-401A) MSDS Number: GTRN-0006 Current Issue Date: January , 2000 A - 8 SSCI - Suburban Surgical Company , Inc. Appendix INGESTION: Ingestion is unlikely because of the low boiling point of the material.
Honeywell MA TERIAL SAFETY DA T A SHEET Genetron ® MP39 (R-401A) MSDS Number: GTRN-0006 Current Issue Date: January , 2000 Form No. 702718 January , 2005 A-9 Owner’s Manual - Regal Intensive Care Unit UNUSUAL FIRE AND EXPLOSION HAZARDS: Genetron MP39 is not flammable at ambient temperatures and atmospheric pressure.
Honeywell MA TERIAL SAFETY DA T A SHEET Genetron ® MP39 (R-401A) MSDS Number: GTRN-0006 Current Issue Date: January , 2000 A-10 SSCI - Suburban Surgical Company , Inc. Appendix EYE PROTECTION: For normal conditions, wear safety glasses. Where there is reasonable probability of liquid contact, wear chemical safety goggles.
Honeywell MA TERIAL SAFETY DA T A SHEET Genetron ® MP39 (R-401A) MSDS Number: GTRN-0006 Current Issue Date: January , 2000 Form No. 702718 January , 2005 A-11 Owner’s Manual - Regal Intensive Care Unit BOILING POINT : -33°C (-27°F) FREEZING POINT : Unknown V APOR PRESSURE: 101.
Honeywell MA TERIAL SAFETY DA T A SHEET Genetron ® MP39 (R-401A) MSDS Number: GTRN-0006 Current Issue Date: January , 2000 A-12 SSCI - Suburban Surgical Company , Inc.
Honeywell MA TERIAL SAFETY DA T A SHEET Genetron ® MP39 (R-401A) MSDS Number: GTRN-0006 Current Issue Date: January , 2000 Form No. 702718 January , 2005 A-13 Owner’s Manual - Regal Intensive Care Unit OTHER TSCA ISSUES: HCFC-124 is subject to a SNUR published in the Federal Register on July 22, 1992 at 57 FR32441.
Honeywell MA TERIAL SAFETY DA T A SHEET Genetron ® MP39 (R-401A) MSDS Number: GTRN-0006 Current Issue Date: January , 2000 A-14 SSCI - Suburban Surgical Company , Inc. Appendix ST A TE RIGHT -T O-KNOW In addition to the ingredients found in Section 2, the following are listed for state right-to-know purposes.
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Form No. 702718 Rev . A 03/05 Suburban Surgical Comp any , Inc. 275 T welf th S treet Wheeling, IL 60090 Phone: (847) 537-9320 Fax: (847) 537-9061 T oll Free: 1-800-323-7366 Web: www .suburbansurgical.com SSCI For more information on SSCI’s fine line of products and accessories, talk to your SSCI sales representative.
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