Taylorメーカー5454の使用説明書/サービス説明書
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OPERA T OR’S MANUAL Model 5454 Shake Freezer Original Operating Instructions 028765 - M 10/99 (Original Publication) (Updated 12/12/13).
Com plete this page for quick r efere nce when ser vice is r equired: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on data plate: Model Number: Seri.
T able of Conte nts Mo del 5454 T a ble of Contents Section 1 T o the Installer 1 ............................................ W ater Connections (W ater Cooled Units Only) 2 ............................ Electri cal Connections 2 .....................
Mo del 5454 T abl e of Co n tent s T able of Contents - Page 2 Disassemb ly 33 .......................................................... Brush Cleani ng 33 ....................................................... Sanitizi ng the Syrup System 34 ......
1 Mo del 5454 T o the I nstaller 131212 Section 1 T o the Installer The f ollowing infor mation has been inc luded in the manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruc tions, please see t he Inst allat ion Checklist .
2 T o the I nstaller Mo del 5454 131212 W ater C onnections (Water Cool ed Un i ts On l y) An adequate c old wat er supply must be provided with a hand shut - off valve. O n the underside rear of the unit, t wo 3/8” I .P .S. water c onnections for inlet and outlet have been provided f or easy hook - up.
3 Mo del 5454 T o the I nstaller 131212 Beater Rotation Beater rot ation m ust be c lockwis e as viewed looking int o the f reezing cy linder . Not e: T o p revent p erson al i nj ury and dam age to the equipm ent, the following proc edure s mus t be per forme d by an aut horized T aylo r service tech n ici an.
4 T o the O perator Mo del 5454 131212 Sec tion 2 T o the Opera tor The f reezer you have purchased has been carefully engineered and manuf act ured to giv e y ou dependable operat ion. T he T aylor M odel 5454, when proper ly operat ed and cared f or , will pr oduce a cons istent quality produc t.
5 Mo del 5454 Safety 131212 Se cti on 3 Sa fety We, at T aylor Company , are concer ned about the safet y of t he operator at all times when they are coming in cont act with the unit and its par ts. T aylor makes ev ery effort to design and m anufact ure built - in saf ety f eatur es t o protec t bot h operat ors and s ervic e technic ians.
6 Safety Mod el 5454 131212 by the equipot ent ial bonding sym bol (5021 of IE C 60417-1) on bot h the r emovable panel and t he unit’s fr ame. DO NOT use a wat er jet t o c lean or rinse t he unit. F ailure to f ollow thes e inst ruct ions may result in serious elect ric al shock.
7 Mo del 5454 Op erato r Parts I den ti fi catio n 1111 2 9 Section 4 Operator Parts Identif ication Expl oded V iew.
8 Op erato r Parts I den ti fi catio n Mo del 5454 1111 2 9 Exploded V iew Parts Identification Item Descripti on Part No. 1 Panel- Upper Rear 04981 1 2 Panel- Upper Side Right 028639 3 Panel- Lower R.
9 Mo del 5454 Op erato r Parts I den ti fi catio n 081 1 10 Beater Door A ssembly Item Descripti on Part No. 1 Seal- Dri ve Shaft 032560 2 Shaft- Beat er 033235 3 Beater A.- 7 Qt.- 1 Pin Suppor t X46233 4 Blade- Scraper- Plast ic 046237 5 Cli p - Scraper Blade - 8.
10 Op erato r Parts I den ti fi catio n Mo del 5454 071031 Pum p Assembly Item Descripti on Part No. 1 Cap - Pump 021276- 9 2 Pin - R eta in ing 021276- 8 3 Pump Assemb ly X33450 3a Cyli nder A.- Pump 022345- 1 3b Pin - R eta in ing 021276- 8 3c Pist on 032733 3d Ring- Check 2” OD x 1/ 2 020050 3e O- Ring - 2 - 1/8 OD x .
11 Mo del 5454 Op erato r Parts I den ti fi catio n Syru p T an k Item Descripti on Part No. 1 T ank - Syrup 035759 1a O- Ring - 3.437 ID 016037 1b Tip - Ny lo n 024261 1c Cover- T ank 035759- 1 1d O- Ring - .291 ID 018550 1e Dip T ube 020577- 4 2 Plug- Q.
12 Op erato r Parts I den ti fi catio n Mo del 5454 Accessor ies Item Descripti on Part No. 1 Brus h- M ix Pump Body 023316 2 Kit A. - T une Up 5454 X36568 3 Brus h- F eed T ube 021 101 4 Brus h- Double Ended 013072 5 Brus h- Rear Bear ing 013071 Item Descripti on Part No.
13 Mo del 5454 Imp ort ant : T o th e O perato r 1 10210 Section 5 Important: T o the Operator Figur e 1 ITEM DESCRIP TI ON 1 Power Swit ch 2 Reset Mec hanism 3 Indicat or Light - MIX LO W 4 Ind ica t.
14 Imp ort ant : T o th e O perato r Mod el 5454 Sym bol De finitions T o bett er communic ate in the I nter national arena, the words on many of our operator switches and buttons have sy mbols t o indicat e their f unct ions. Y our T aylor equipment is designed with these I nt ernational symbol s.
15 Mo del 5454 Imp ort ant : T o th e O perato r Auto When t he AUTO k eypad is pr essed, the light comes on indicating t hat t he main r ef rigeratio n system has been acti vated.
16 Imp ort ant : T o th e O perato r Mod el 5454 Syr up Line Fitting With “Clean - Out” Feature During t he days operation, hardened syrup c ould get lodged in the syrup line fit ting. T o clear the s yrup line of rest rict ions, f ollow these steps .
17 Mo del 5454 Op erati ng Pro ced ures Section 6 Operating Procedures The M odel 5454 has a 15 gallon ( 56.9 liter) s torage container and a 7 quart (6.6 liter ) freezing c ylinder . The mix is pumped up to t he f reezing c ylinder by a coaxial air/ mix pump loc ated in t he fr ont, lower m ix cabinet.
18 Op erati ng Pro ced ures Mo del 5454 Note: T he sc raper blade must fit secur ely over the pin to pr event c ostly dam age. Figur e 8 Ass emble the f ront blade on the beat er , and slide the beater ass embly int o the f reezing c ylinder . Figur e 9 Make s ure the beat er ass embly is in position over the drive s haft .
19 Mo del 5454 Op erati ng Pro ced ures Inser t t he prim e plug into the hole at the top of the fr eezer door and pus h down. Figur e 13 Step 4 Inst all t he freez er door . Pos ition t he fr eezer door on the four st uds on the f ront of t he freez ing cy linder .
20 Op erati ng Pro ced ures Mo del 5454 Step 6 Inst all t he draw handles. S lide t he o-r ing int o t he groove on t he pivot pin and lubricat e t he pin as illustr ated below . Figur e 17 Slide the f ork of the draw handle in t he right side of t he draw valv e slot.
21 Mo del 5454 Op erati ng Pro ced ures Step 8 Snap the r est rict or caps ov er t he end of each door spout . Figur e 21 Step 9 Slide an o-ring int o the groove on each s yrup hole plug and lubricat e. I nst all the s yrup hole plug in each syrup port of t he freezer door .
22 Op erati ng Pro ced ures Mo del 5454 Step 2 Ass emble the v alve body . Slide t he thr ee check bands and thr ee o-rings int o t he grooves on the valve body . DO NOT lubric ate t he check bands or o- rings. Figur e 25 Step 3 Put a small amount of lubricant ins ide the piston and insert t he valve body int o the pis ton.
23 Mo del 5454 Op erati ng Pro ced ures Step 4 Assem ble the m ix inlet f it ting. Slide the o- ring into the groove on t he mix inlet f itt ing and lubricat e t he fit ting as shown below . Figur e 29 Att ach the poppet and spring to t he end of t he mix inlet fit ting abov e the o- ring.
24 Op erati ng Pro ced ures Mo del 5454 Step 5 Assem ble the f lare line and t he suct ion line. Assem ble the w eig ht into th e sucti on li ne . Attac h the mix su ctio n line to t he barbed end of t he mix inlet f itt ing, and allow the weight ed end to hang f reely .
25 Mo del 5454 Op erati ng Pro ced ures 08091 1 Sani tizing Step 1 Prepar e a mix pail of approved 100 PPM sanit izing solution (ex amples: 2 - 1/ 2 gal. [9.5 liter s] of Kay - 5 R or 2 gal. [7. 6 lit ers] of Ster a - Sheen R ). USE W ARM W A TER A ND FO LLOW T HE MANUFACTURER’S SPECIFICA T IONS.
26 Op erati ng Pro ced ures Mo del 5454 1 10210 Step 6 Place an em pty m ix pail beneat h the door s pouts and raise t he prime plug. Figur e 42 Pres s the WASH and PUMP keypads . T he lights will come on, indicat ing the pump and beater mot or are operat ing.
27 Mo del 5454 Op erati ng Pro ced ures Prim ing Step 1 Sanitiz e the mix t ank, mix t ank cov er , mix pr obe and funnel. Plac e the mix tank and cov er in the mix cabinet . Step 2 Inser t t he mix pr obe prongs inside the mix t ank, and connect t he mix probe t o t he socket receptac le.
28 Op erati ng Pro ced ures Mo del 5454 Step 6 When a s teady s tr eam of m ix is f lowing fr om t he bleed port in t he bott om of the f reezer door, press the PUMP keypad t o st op operat ion. Figur e 50 Step 7 Once t he st ream of m ix st ops f lowing from the bleed port, push down the prime plug.
29 Mo del 5454 Op erati ng Pro ced ures Step 1 Filling the s yr up tanks . Pull back the collar of t he air line quick dis connect f itt ings. Allow the air pr essure t o dissipat e fr om t he syrup t anks . Disconnect the syrup lines. Ca ution: Make sure you dis engage t he air line befor e you disengage t he syr up line.
30 Op erati ng Pro ced ures Mo del 5454 Inst all t he syr up sampler t o the fit ting on one of the syr up lines. Figur e 57 Hold an em pty cup beneath the exit point of the syrup sampler. Press t he quick dis connect f itt ing into the syr up sampler .
31 Mo del 5454 Op erati ng Pro ced ures If les s than 1 ounc e (29. 6 m l) of syrup is received, t he press ure must be increas ed. Rais e the lock ing nut and tur n the adjusting scr ew cl ockw ise . Push down t he locking nut . Figur e 61 If more t han 1 ounce (29.
32 Op erati ng Pro ced ures Mo del 5454 08091 1 Closing P rocedur es T o disass emble t he Model 5454, t he f ollowing it ems will be needed: S T wo sanit ized pails S Sanitiz ed st ainless st eel rer.
33 Mo del 5454 Op erati ng Pro ced ures 061 121 Step 4 Pres s the PUM P keypad. Lower the dr aw handles and draw off all t he cleaning solut ion. O nce the s olution st ops f lowing f rom t he door spout s, c lose t he draw handles and pres s the WASH and PUM P key pads t o st op operation.
34 Op erati ng Pro ced ures Mo del 5454 Step 6 Retur n to t he freez er wit h a sm all amount of cleaning solu t ion . With t he bla ck bristle bru sh, brush cl ean the rear s hell bearing at t he rear of t he fr eezing cy linder .
35 Mo del 5454 Op erati ng Pro ced ures Using the s anitiz ing water, thoroughly brus h c lean the dip tube, syr up line fit ting, and o - ring. Reassemble t he dip tube, o - r ing and syr up line fit ting. Pour off all t he sanit izing s olution. A ir dr y the tank by placing it in an upside - down posit ion on a clean, dry surf ace.
36 Imp ort ant : Op erato r Checkl i st Mo del 5454 08091 1 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Clean in g and san i tiz in g sched u les are go verned by fed eral, st ate, o r lo cal reg ul ato ry agen cies, an d must b e fo ll ow ed acco rdi ng ly .
37 Mo del 5454 I mpo rtan t: O perat or Ch eckli st 08091 1 j 7. On air c ooled units, check t he c ondenser( s) f or accum ulation of dirt and lint . Dirt y c ondensers will reduce t he efficienc y and capac ity of t he machine. Condensers should be cleaned monthly with a soft br ush.
38 T rouble shooting Guide Mo del 5454 Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No pr oduct is being dispensed. a. The unit is low on mix. T he MIX O UT light is on. a. Add m ix to the mi x tan k. 13 b. The power s witch is in t he OF F posit ion.
39 Mo del 5454 T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 2. T he product is too stiff. a. The t herm istor c ontr ol is set too cold. a. Adjust the ther mist or c ontrol accor dingly . 15 b. Ther e is insuff icient mix in t he freez ing cylinder.
40 T rouble shooting Guide Mo del 5454 PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. T he mix c abinet tem peratur e is t oo warm. a. Warm mix was plac ed in the cabinet. a. Mix plac ed in the m ix t ank should be below 40 _ F (4.4 _ C). -- b. The s oft ech cont rol needs t o be adjusted.
41 Mo del 5454 T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 10. The re is excessive mix leak age into t he rear dr ip tray . a. The s eal on the dr ive shaf t is either wor n or missing. a. Ins tall t he drive s haft s eal. Replace rubber part s every 3 mont hs.
42 T rouble shooting Guide Mo del 5454 PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 14. Large pr essure adjustm ents ar e needed to calibr ate the sy rups or unable to get adequat e syr up delivery wit h syrup sampl er . a. Ther e is hardened s yrup in the sy rup lines.
43 Mo del 5454 T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 17. The mac hine is short cyc ling. (The refrige ration system st arts and s tops repeat edly in very short int ervals .) a. The wat er s upply is inadequate on wat er cooled units.
44 Parts Rep lacemen t S ched ul e Mo del 5454 Section 9 Parts Replacement Schedule P ART DE SCRIP TI ON EVER Y 3 MONT HS EVER Y 4 MONT HS EVER Y 6 MONT HS ANNUALL Y Scr aper Blades X Drive S haft Sea.
45 Mo del 5454 Li mit ed W arran ty on Eq ui p ment 131212 Section 10 Limited W arranty on Equipment T A YL OR CO MP ANY LI MI TED WARRANTY O N FREE ZE RS T aylor Com pany , a division of Carr ier Comm ercial Ref rigerat ion, I nc.
46 Li mit ed W arran ty on Eq ui p ment Mo del 5454 3. Replacement of wear it ems des ignated as Class “000” par ts in t he T ay lor Oper ator ’ s M anual. 4. Exter nal hoses, elec tr ical power supplies , and m achine grounding. 5. Parts not supplied or designated by T aylor, or damages result ing from t heir use.
47 Mo del 5454 Li mit ed W arran ty on Part s 131212 Section 1 1 Limited W arranty on Parts T A YL OR CO MP ANY LI MI TED WARRANTY O N T A YL OR G ENUI NE P ART S T aylor Com pany , a division of Carr ier Comm ercial Ref rigerat ion, I nc.
48 Li mit ed W arran ty on Part s Mod el 5454 LI MI TED WARRANTY EX CEPT IO NS This limit ed warrant y does not cover: 1. Labor or other cost s incur red for diagnosing, repairing, rem oving, ins talling, s hipping, ser vicing or handling of defec tive Part s, r eplacement Par ts , or new P art s.
49 Mo del 5454 Li mit ed W arran ty on Part s LI MI T A TI ON O F WARRANTY THI S L IMI TE D W ARRANT Y I S EXCL USI VE AND I S I N LI EU OF ALL O T HER W ARRANT IE S, CO NDIT IO NS AND/O R REMEDI ES UNDER T HE LA W, INCLUDI NG ANY I MPL IE D W ARRANTI ES O R CONDI TI ONS O F MERCHANT ABIL I TY O R FI T NESS F OR A P ARTI CULAR P URPOS E.
Section 12 Parts List + A vailabl e Separat ely 50 Parts List Mo del 5454 090604 DESCRI PT IO N P ART NUMBER QTY . WARR. CLASS REMARKS P ARTS UPDA T E ACCUMULATOR A.- A/W *5454* X28376 1 103 ADAPTOR-PUMP- CABINET 024259 1 103 (FA CE P L AT E) BEARING A.
51 + A vailabl e Separat ely Mo del 5454 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER CAPACITOR- START- 21-25UF/220V 020246 3 103 FOR SPI NNER MOTOR - PRI OR TO K0093250 153 CA ST ER -SW V-3 /4-1 0 S T . 3IN WH L 021279 4 103 COMPRESSOR AEA0415ZXD-AE5 048627-27 1 512 AUX J6054141/ UP 110 +RELAY-START- COMP.
+ A vailabl e Separat ely 52 Parts List Mo del 5454 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER +PIN- ROLL-. 094D X .562L 015971 3 000 COUPLING- DRIVE 3/4 HEX X 1-7/ 8 012721 1 103 +SCREW-5/ 16-18 X 5/ 16 ALLEN SET 042511 2 000 COUPLING- FLEXIBLE W/SCREWS 020108 3 103 COVER A.
53 + A vailabl e Separat ely Mo del 5454 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER DOOR A.- INSULATED MIX CABINET X22178 1 103 +GASKET-MI X DOOR 020134 1 000 +HINGE- SELF CLOSING DOOR 020143 1 103 +PIN A.
+ A vailabl e Separat ely 54 Parts List Mo del 5454 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER O-RI NG-5/16 OD X . 070W 016272 1 000 O-RI NG-5/8 OD X .
55 + A vailabl e Separat ely Mo del 5454 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER SOCKET-Q. D. LIQ.- 90DEG-1/4BARB 021026 1 103 TUBE-NYLOBRADE 1/ 4ID X 7/16OD 020568-120 1 000 BULK UNDER P/ N R30317 LINE A. -SYRUP-WHT- 120IN X30060-120 1 103 TO SYRUP TANK FERRULE-.
+ A vailabl e Separat ely 56 Parts List Mo del 5454 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER +OVERLOAD RESET 020052- 27 1 103 BISON - 50/60HZ +NUT-OVERLOAD RESET 045026 1 000 BISON - 50/60HZ NUT-STUD * GENERAL USAGE* 021508 4 103 (HANDSCREWS) PAIL- MIX 10 QT.
57 + A vailabl e Separat ely Mo del 5454 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER O-RI NG-13/ 16 OD X .139W 021278 1 000 O-RI NG-2-1/ 8 OD X .
+ A vailabl e Separat ely 58 Parts List Mo del 5454 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER TUBE-NYLOBRADE 1/ 4ID X 7/16OD 020568-24 1 000 BULK UNDER P/ N R30317 MANIFO LD A.-REGULATOR * 454-657 X23994 1 103 DECAL-FLAVOR COLOR SET '4' 022105 1 000 GAUGE-PRESSURE 0- 60 LBS 1/8MPT 021029 3 103 MANIFO LD A.
59 + A vailabl e Separat ely Mo del 5454 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER INSULATOR- ARMITE-2 HOLE- NOTC 027218 3 000 NUT-PUSH ON-1/ 2DIA. SHAFT 039735 2 000 ROD-DRAW * 456-8- 9-662* 027221 1 103 SCREW-4- 40 X 5/8 RHM-ZP STEE 027219 2 000 SCREW-4- 40X1 RH HD STEEL-ZP 028890 2 000 SPRING- COMP.
+ A vailabl e Separat ely 60 Parts List Mo del 5454 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER TRIM A. -SHELF *5454- 8752* X20426 1 103 BELOW SPLASH SHIELD TRIM A.
61 + A vailabl e Separat ely Mo del 5454 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER W A TER COOLED ACCUMULATOR-COPPER 2" DIA 10" 047062 1 103 J6054141.
+ A vailabl e Separat ely 62 Parts List Mo del 5454 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER ACCESSORIES CABINET A. -SYRUP *HORZ* 3 TANK* X24649 1 103 DECAL-SYRUP FLAVOR I NSTRUCTION 020997 1 000 DOOR A.
Mo del 5454 049784-27 Rev . 2/ 1 1.
Mo del 5454 049784-33 Rev . 2/ 1 1.
Mo del 5454 049784-58 Rev . 2/ 1 1.
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