Taylorメーカーshake/slush freezerの使用説明書/サービス説明書
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OPERA T OR’S MANUAL Model 432 Shake/Slush Freezer Original Operating Instructions 053081-M 10/98 (Or igi nal Publicat ion) (Updat ed 8/14/ 14).
Com plete this page for quick r efere nce when ser vice is r equired: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the da ta label: Model Number:.
Model 4 32 T able of Conte nts T a ble of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 .............................
Mode l 432 T able of Conte nts T able of Contents - Page 2 Disassemb ly 19 .......................................................... Brush Cleani ng 20 ....................................................... Se ction 7 Im portant: Opera tor Checkli st 21 .
1 Model 4 32 T o the I nstaller 131202 Section 1 T o the Installer The f ollowing infor mation has been inc luded in the manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruc tions, please see t he Inst allat ion Checklist .
2 T o the I nstaller Model 4 32 131202 Electr ical Connections This unit mus t be plugged into a proper ly grounded recept acle. The cor d and plug must be sized for 20 Amp us age. T he voltage specif icat ions are 208- 230/ 60/1. Follow s pecific ations lis ted on y our data plat e.
3 Model 4 32 T o the I nstaller 131202 Refr igerant In consider ation of our env ironment , T aylor uses only HF C refriger ants . The HF C r efriger ant used in this unit is R404A. T his ref rigerant is generally consider ed non-tox ic and non-f lamm able, wit h an Ozone Deplet ing Pot ential ( ODP ) of z ero (0) .
4 T o the O perator Model 4 32 131202 Sec tion 2 T o the O perator The f reezer you have purchased has been carefully engineered and manuf act ured t o give y ou dependable operat ion. T he T aylor M odel 432, when proper ly operat ed and cared f or , will pr oduce a cons istent quality pr oduct .
5 Model 4 32 Safety 131202 Se cti on 3 Sa fety We, at T aylor Company , are concerned about the safet y of t he operator at all times when they are coming in c ontact wit h t he unit and it s part s. T ay lor makes ever y effor t t o design and manuf act ure built - in saf ety f eat ures t o prot ect bot h operat ors and serv ice tec hnicians.
6 Safety M odel 43 2 131202 An equipotent ial grounding lug is provided wit h this unit. Some countr ies requir e the gr ounding lug be properly att ached t o the rear of t he frame by the authoriz ed inst aller .
7 Model 4 32 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model 432 Figur e 1 ITE M DESCRIPTI ON PART NO. 1 COVER A.- HOPPER X52452 2 PANEL-REAR 052363 3 PANEL-SI DE-RIGHT- LOUVERED 052527 4 PANEL-FRONT- LOWER 052361 5 GASKET-BASE PAN 052377 6 TRAY A.
8 Op erato r Parts I den ti fi catio n Mo del 432 120730 Beater Door A ssembly Figur e 2.
9 Model 4 32 Op erato r Parts I den ti fi catio n 120730 Beater Door Assem b ly Parts Identification ITE M DESCRIPTI ON PART NO. 1 DOOR A. - PARTIAL X39248 2 HANDLE A. DRAW X47384 3 NUT-STUD 029880 4 BUSTER - ICE 047735 5 O-RI NG - 1" OD X .139 W 032504 6 VALVE DRAW - SLUSH - ICE BUSTER 047734 7 VALVE A.
10 Op erato r Parts I den ti fi cati on Mod el 432 140814 Accessor ies Figur e 3 ITE M DESCRIPTI ON P ART NO. 1 KIT A. - TUNE UP X39969 2 BRUSH- MIX PUMP 3” X 7” 023316 3 PA I L - 1 0 Q T. 013163 4 BRUSH- DOUBLE ENDED 013072 5 BRUSH- REAR BEARING 1 X 2 013071 ITE M DESCRIPTI ON P ART NO.
11 Model 4 32 Impor tant: T o the Opera tor Section 5 Important: T o the Operator Figur e 4 Item Descripti on 1 Switc h - T oggle - 3 P DT 2 Switch- Push Button - SPST 3 Switch - T oggle - SPST - 3/4 HP/250 V 4 Light - Am ber - Rect . - 12 V DC - MI X O UT 5 Light - Am ber - Rect .
12 Impor tant: T o the Opera tor Model 43 2 Indicator Light - “Mi x Out” (Item 4) A mix out indicat ing light is located on t he front of the machine. W hen the light is flashing, it indicat es t hat the hopper is empt y and t he mix s upply needs replenishing.
13 Model 4 32 Op erati ng Pro ced ures Section 6 Operating Procedures The M odel 432 freez er is des igned to pr oduce shak e or slush product at t he desired thic kness .
14 Op erati ng Pro ced ures Model 4 32 Holding the beat er sec urely , slide the beater int o the fr eezing cylinder and align the hole at t he rear of the beater wit h the f lats on t he end of t he drive s haft . Slide the beat er t he remainder of the way int o the fr eezing cylinder and ov er the end of the drive s haft .
15 Model 4 32 Op erati ng Pro ced ures Ro tate the d raw va lve so th e flats o n the top o f the dra w valve ar e perpendicular t o t he door fac e. Figur e 13 Ins ert t he ice bus ter t hrough the door spout and into the slot located just abov e the lower o - ring.
16 Op erati ng Pro ced ures Model 4 32 Step 7 Posit ion the t orque ar m by insert ing it t hrough t he slot in the t orque swit ch arm and down into t he hole in t he tor que rotor which prot rudes f rom the door. V erif y proper ins tallat ion by mov ing the t orque rotor bac k and for th t o be sure it m oves f reely and eas ily .
17 Mode l 432 Op erati ng Pro ced ures 140814 Sani tizing Step 1 Prepar e an approved 100 PP M sanit izing solut ion (exam ples: 2 - 1/2 gal. [9.5 liter s] of Kay - 5 R or 2 gal. [7. 6 liters] of S tera - Sheen R ). USE W ARM W A TER A ND FO LLOW T HE MA NUF A CTURER’S SPECIFICA T IONS.
18 Op erati ng Pro ced ures Mode l 432 Prim ing Step 1 Wit h a pail beneath the door spout, mov e the draw handle to t he right . Pour t wo gallons ( 7.6 liters ) of FRE SH mix int o t he hopper and allow it to flow into the fr eezing cylinder . T his will for ce out any remaining sanitiz ing solut ion.
19 Mode l 432 Op erati ng Pro ced ures 140814 Step 3 If lo cal h ealt h co des p ermit th e use of reru n ,p l a c e a sanitized, NSF appr oved st ainless steel rerun container beneat h t he door spout . Place t he power switc h in the “WASH” posit ion and m ove t he draw handle to t he right .
20 Op erati ng Pro ced ures Model 4 32 Br ush Cleaning Step 1 Prepar e a sink wit h a cleaning solut ion (examples: Kay- 5 R or St era - Sheen R ). USE W ARM W A TER AND FO LLOW T HE MANUF ACTURER’S SPEC IF IC- A T IO NS. (I f another appr oved cleaner is used, dilute accor ding to label ins tr uctions .
21 Model 4 32 Impor tant: Ope rator C heck list 0801 18 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sa nitizi ng: ALWAYS FOLLOW LOCAL HEALTH CODES. Clean in g and san i tiz in g sched u les are go verned by fed eral, stat e, or l o cal regu lat ory ag en cies, an d must b e fo ll ow ed acco rdi ng ly .
22 Impor tant: Ope rator C heck list Model 4 32 Winter Stor age If the place of business is to be closed dur ing t he wint er mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par tic ularly if t he building is t o be left unheat ed and subject to f reez ing conditi ons.
23 Model 4 32 T rouble shooting Guide Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No produc t being dispensed. a. Contr ol swit ch is in t he “OF F ” position. a. Place c ontr ol switc h in the “AUTO ” position.
24 T rouble shooting Guide Mode l 432 PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. Pr oduct t oo thic k. a. Inadequate m ix in hopper . a. Fill hopper wit h mix. 18 b. Im proper m ixing of product . b. Caref ully f ollow direct ions for m ixing produc t.
25 Model 4 32 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule P ART DE SCRIP TI ON EVER Y 3 MONT HS EVER Y 4 MONT HS EVER Y 6 MONT HS ANNUALL Y Q UANTI TI ES TO BE REPL ACED Drive.
26 Limite d War ranty on Equipme nt Model 4 32 131202 Section 10 Limited Warranty on Equipment T A YL OR CO MP ANY LI MI TED WARRANTY O N FREE ZERS T aylor Com pany , a division of Carr ier Comm ercial Ref rigerat ion, I nc.
27 Model 4 32 Limite d War ranty on Equipme nt 3. Replacement of wear items designat ed as Class “000” par ts in the T ay lor Oper ator ’s Manual. 4. Ext ernal hos es, elec tr ical power supplies , and m achine grounding. 5. Part s not supplied or designat ed by T aylor, or damages result ing from t heir use.
28 Li mit ed Warran ty on Part s M odel 43 2 131202 Section 1 1 Limited Warranty on Parts T A YL OR CO MP ANY LI MI TED WARRANTY O N T A YL OR G ENUINE P ARTS T aylor Com pany , a division of Carr ier Comm ercial Ref rigerat ion, I nc.
29 Model 4 32 Li mit ed Warran ty on Part s LI MI TED WARRANTY EX CEPT IO NS This limit ed warrant y does not cover: 1. Labor or other c ost s incurred f or diagnosing, r epairing, rem oving, ins talling, s hipping, serv icing or handling of defec tive Part s, r eplacement Par ts , or new Part s.
30 Li mit ed Warran ty on Part s M odel 43 2 LI MI T A TI ON O F WARRANTY THI S L IMI TE D W ARRANT Y I S EXCL USI VE AND I S I N LI EU OF ALL O THE R W ARRANT IES , CO NDIT IO NS AND/O R REMEDI ES UNDER T HE LA W, INCLUDI NG ANY I MPL IE D W ARRANTI ES O R CONDI TI ONS O F MERCHANT ABIL I TY O R FI T NESS F OR A P ARTI CULAR P URPOS E.
Section 12 Parts List 31 + A vailabl e Separat ely Model 4 32 Parts List 080619 DESCRI PT IO N PART NUMBER QTY. WARR. CLASS RE MARKS P ARTS UPDA T E 432 ST ANDARD (043227F000 208-230V 60HZ 1PH) A/C- B.
+ A vailabl e Separat ely 32 Parts List Model 43 2 DESCRI PT IO N P ART S UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER BUSHING- SNAP 11/16 ID X 7/8OD 010548 1 103 COMPRESSOR L61B562BBCB (BRISTOL) 048.
33 + A vailabl e Separat ely Mode l 432 Parts List 140814 DESCRI PT IO N P ART S UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER O-RI NG-. 291 ID X .080W 018550 2 000 O-RI NG-7/8 OD X .
+ A vailabl e Separat ely 34 Parts List Model 43 2 DESCRI PT IO N P ART S UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER PULLEY-AK49 051394 2 103 RELAY-3 POLE- 20A-208/240 50/ 60 012725-33 1 103 COMPRE.
35 + A vailabl e Separat ely Model 4 32 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER SWITCH- PRESSURE 440 PSI-SOLDER 048230 1 103 SWITCH- TOGGLE-SPST 3/4HP/ 250V 012626 1 103 LIGH T SWITCH-TOGGLE- 3PDT 017184 2 103 WASH/OFF/AUTO TORQUE A.
432 052145-27 11/18/13 GROUND FRAME SECURELY LEFT COMPRESSOR RELAY COIL AUTO WASH OFF AUTO WASH OFF LEFT POWER SWITCH NOTE: STATIC ELECTRICITY MAY CAUSE DAMAGE TO SOLID STATE COMPONENTS. ELIMINATE STATIC ELECTRICITY BY TOUCHING GROUNDED UNIT BEFORE HANDLING SOLID STATE COMPONENTS.
432 052145-33 11/18/13 GROUND FRAME SECURELY LEFT COMPRESSOR RELAY COIL AUTO WASH OFF AUTO WASH OFF LEFT POWER SWITCH NOTE: STATIC ELECTRICITY MAY CAUSE DAMAGE TO SOLID STATE COMPONENTS. ELIMINATE STATIC ELECTRICITY BY TOUCHING GROUNDED UNIT BEFORE HANDLING SOLID STATE COMPONENTS.
432 052145-40 11/18/13 GROUND FRAME SECURELY LEFT COMPRESSOR RELAY COIL AUTO WASH OFF AUTO WASH OFF LEFT POWER SWITCH NOTE: STATIC ELECTRICITY MAY CAUSE DAMAGE TO SOLID STATE COMPONENTS. ELIMINATE STATIC ELECTRICITY BY TOUCHING GROUNDED UNIT BEFORE HANDLING SOLID STATE COMPONENTS.
デバイスTaylor shake/slush freezerの購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Taylor shake/slush freezerをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはTaylor shake/slush freezerの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Taylor shake/slush freezerの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Taylor shake/slush freezerで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Taylor shake/slush freezerを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はTaylor shake/slush freezerの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Taylor shake/slush freezerに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちTaylor shake/slush freezerデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。