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CNT -S VX07C-EN Installation and Oper ation T r acer ™ ZN521 Zone Contr oller.
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Installation and Oper ation T r acer ™ ZN521 Zone Contr oller CNT -SVX07C-EN Apr il 20 05.
CNT -S VX07C-EN.
CNT -SVX07C-EN T racer ZN521 Zon e Controller Installation and Operation This guide and th e information in it are the property of America n Standard Inc. and m ay not be used or reproduced in w hole or i n p art, without the written permission of American Standard Inc.
CNT -S VX07C-EN NO TICE: W arn ings an d Caution s appea r at appr opriate sectio ns th roughou t this manual. Read th ese carefully: W ARNING Indicate s a potentially hazar dous situation, which, if not a voided, could r esult in death or ser ious injury .
CNT -SVX07C-EN i Cont ents C ha p t e r 1 Overview a nd sp ecificat ions . . . . . . . . . . . . . . . . . . 1 Product de scription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Storage environment . . . . . . .
Conte nt s ii CNT -S VX07C-EN Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 GND: Ground terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 ZN: Zone tempera ture .
Contents CNT -SVX07C-EN iii Modulating outdoor/return air dampers . . . . . . . . . . . . . . . . . . . . . . . . . 43 ASHRAE Cycle 1 conforma nce . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 ASHRAE Cycle 2 conforma nce . . . . . . . .
Conte nt s iv CNT -S VX07C-EN C ha p t e r 7 T r ou bleshooti ng . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Inde x . . . . . . . . . . . .
CNT -SVX07C-EN 1 Chapt e r 1 Ov erview and specifications This guid e provides i nstallation an d configuratio n information f or the Trac er ZN521 zone co ntrolle r , as wel l as a desc riptio n of its ope ratio ns. The overvi ew includes a pro duct description, sp ecifications , and descrip- tions of ancillary products that may be necessary .
Chapter 1 Overview and specific ations 2 CNT -S VX07C-EN St or age en vir onment If a Tracer ZN521 zone co ntroller is to be s tored for a su bstantial amo unt of tim e, store it in an indo or envi ro.
Clearan ces CNT -SVX07C-EN 3 Figur e 1 . Plas t ic- cove r model dimensions and clear a nce s Figur e 2. Metal-co ver model dime nsions and clearance s 4 in. (1 02 mm) 5.625 in ( 1 43 mm) 1 in (25 mm) 6.87 5 in (1 75 mm) 1 in (25 mm) 4 in (1 02 mm) 4 in (1 02 mm) 6.
Chapter 1 Overview and specific ations 4 CNT -S VX07C-EN A g ency l isting/compliance CE—Immunity: EN 50082-1:1997; EN 50082-2:1 995 CE—Emiss ions: EN 500 81-1:1992 (C ISPR 22) Clas s B UL and C-U.
Additional components CNT -SVX07C-EN 5 returns the valve to normall y open or clos ed (dependent on th e desired default po sition). F o r modula ting valve control , use tri-state modul ating actuators w ith or with out a spring return, as requ ired by the ap plication.
Chapter 1 Overview and specific ations 6 CNT -S VX07C-EN.
CNT -SVX07C-EN 7 Chapt e r 2 Gener al wir ing inf or mation This chapte r provides sp ecifications and general in formation about w ir- ing the Tracer ZN521 zone controller .
Chapter 2 General wir i ng infor mation 8 CNT -S VX07C-EN CAUTION Complet e input/output wir ing bef ore a pply ing po wer t o the T racer ZN521 zone con tr o ller . F ailure to do so may cau se damage to the con- tro ller or powe r transf or mer due to inadve rtent connections to po wer circuits .
Communication-link wiring a nd addressing CNT -SVX07C-EN 9 Commun ication-lin k wir ing an d addr e ssing The T racer ZN5 21 zone co ntroller communica tes wi th the BAS an d with other LonT alk controllers by means of a LonT alk communication link.
Chapter 2 General wir i ng infor mation 10 CNT -S VX07C-EN.
CNT -SVX07C-EN 11 Chapt e r 3 Mounting the contr oller This chapter gives recommendat i ons and requiremen ts for mounting a Tracer ZN521 zone control l er .
Chapt er 3 Mounting the con troller 12 CNT -S VX07C-EN Mounting r ecommendations Mounting recomme ndations are as follows: CAUTION Mount the T r acer ZN521 z one controller with the co ver on t o av oid the possibility of damaging the circuit board dur ing installation.
CNT -SVX07C-EN 13 Chapt e r 4 Input/output functions and wir ing f or typical applications This chap ter provide s informatio n about the f unction o f inputs an d out- puts and examp l es of wiring for typical applicati ons. Applicat ions sup- ported b y the Tracer Z N521 zone contro ller are sh own in T able 2.
Chapt er 4 Input/output func tions and wir ing for typical applications 14 CNT -S VX07C-EN Binary inpu ts The Tracer ZN521 cont roller includes four binary inputs . Each binary input a ssociates an in put signal o f 0 V a c with open contacts and 24 V ac with clos ed contacts .
Binary inputs CNT -SVX07C-EN 15 BI3: Occupancy or gener ic binary inpu t The BI3 binary input can function as either: • The o ccupa ncy i nput • A generic binary input The functi on of occupancy is to sa ve energy by spre ading zone setp oints when the zone is unoccupied .
Chapt er 4 Input/output func tions and wir ing for typical applications 16 CNT -S VX07C-EN Analog inputs The Tr acer ZN521 con troller includes seven anal og inputs. T able 4 describes thei r functions . Each function is explained in the following para graphs .
Analog inputs CNT -SVX07C-EN 17 SET : Local setpoint The SET anal og input functions as the local (hard-wire d) temperature setpoin t input for ap plications u tilizing a Trane zone senso r with a tem- perature setpoint t humbwheel. T he local setp oint input i s configura ble (as ena bled or disable d) using the Rov er service tool.
Chapt er 4 Input/output func tions and wir ing for typical applications 18 CNT -SVX07C-EN F or units not configured as cha ngeover units , the entering wat er temper- ature va lue is used for i nformation and t roubleshooti ng only and doe s not affect t he operation of th e controller .
Analog inputs CNT -SVX07C-EN 19 Economi zing ( free cooling ) is a f unction whereby o utdoor air is used as a source of co oling before hyd ronic or DX cool ing is used. The T racer ZN521 uses the o utdoor air temperature val ue to determine whe ther economiz- ing is f easible.
Chapt er 4 Input/output func tions and wir ing for typical applications 20 CNT -SVX07C-EN is estab lished and then is no lo nger present, the controller g enerates a Generic AIP F ailure diagnostic. Fo r t h e C O 2 measurement configuration, a 4–20 mA sensor must be hard- wire d to the AI4 termi nal as sh own in Fi gure 5.
Binary outputs CNT -SVX07C-EN 21 Binary ou tputs The ZN521 zo ne controller supp orts fan coil, b lower coil, and unit ventila- tor applica tions that ma y include the following compo nents: • Suppl.
Chapt er 4 Input/output func tions and wir ing for typical applications 22 CNT -SVX07C-EN Over r iding binary outpu ts The Tracer ZN521 control ler includes a manual output test and a w ater valve overri de feature. Use the manual output test to manua lly control the outputs i n a defined sequence .
Wiring requirements and optio ns CNT -SVX07C-EN 23 Figur e 7 . T w o-pipe hy dronic-cooling unit Lon T a lk in Ente ring water temper ature Outdoor a ir or generi c temperature 24 V † Exha ust (or f.
Chapt er 4 Input/output func tions and wir ing for typical applications 24 CNT -SVX07C-EN Figur e 8. T wo-pipe hy dronic-he a ting unit in Enteri ng water tempera t u re Outdoor a ir or gene ric tempe.
Wiring requirements and optio ns CNT -SVX07C-EN 25 Figur e 9. T wo-pipe h ydr onic heating/cooling unit wit h auto c hangeo ver LonT alk Enter ing w ater temp erat ure Outdoor air or generi c temperat.
Chapt er 4 Input/output func tions and wir ing for typical applications 26 CNT -SVX07C-EN Figur e 1 0. F our -pipe hy dronic heating/cooling unit Lon T a lk in Enteri ng w ater temp erat ure Outdoor a.
Wiring requirements and optio ns CNT -SVX07C-EN 27 Figur e 1 1 . Four -pipe heating/cooling unit with aut o chang eover LonT alk in Outdoor a ir or generi c temperature 24 V † Exhaus t (or fan, medi.
Chapt er 4 Input/output func tions and wir ing for typical applications 28 CNT -SVX07C-EN Figur e 12. T wo-pipe heating unit with DX cooling LED A B B A AI4 +20 GND AI2 AI3 FA N GND AI1 ZN GND LED SET.
Wiring requirements and optio ns CNT -SVX07C-EN 29 Figur e 13. Electr ic heat unit with DX cooling LED A B B A AI4 +20 GND AI2 AI3 FA N GND AI1 ZN GND LED SET PIN ZONE SENSOR SERVICE ANALOG INPUTS COM.
Chapt er 4 Input/output func tions and wir ing for typical applications 30 CNT -SVX07C-EN Figur e 14. Electr ic heat unit LonT alk in Enteri ng water temperature Outdoor air or generi c temperature 24.
Wiring requirements and optio ns CNT -SVX07C-EN 31 Figur e 15. T wo-pipe heating unit with f ace-and-b ypass damper LonT alk in Enteri ng w ater temp erat ure Outdoor air or generi c temperature 24 V .
Chapt er 4 Input/output func tions and wir ing for typical applications 32 CNT -SVX07C-EN Figur e 16. T wo-pipe heating/cooling unit with face -and-bypass damper LonT alk in Enteri ng water temper atu.
Wiring requirements and optio ns CNT -SVX07C-EN 33 Figur e 17 . Four -pipe h e atin g/cooling unit wit h f ace-and- bypass damper LonT alk in Enteri ng water tem perat ure Outdoor ai r or generic temp.
Chapt er 4 Input/output func tions and wir ing for typical applications 34 CNT -SVX07C-EN.
CNT -SVX07C-EN 35 Chapt e r 5 Sequence of oper ations The Trace r ZN521 zone controlle r will operate to maintain th e zone tem- pera ture setpoi nt. This chapter discusse s many of the op erationa l sequences used by the controlle r to accomplish this goal.
Chapt er 5 Sequence of oper ations 36 CNT -SVX07C-EN Occupanc y modes Occupancy modes can be controlled by any of the follow i ng: • The state of the local (hard-wired) occupancy binary input BI3 (s.
Timed over ride control CNT -SVX07C-EN 37 The fan will run as confi gured (continuous or cycling ) for occupied mode. The control ler alwa ys uses the stored de fault setpoi nt values (config- urable usi ng the Rover servic e tool), regardless of hard-wired or commu- nicated se tpoint values .
Chapt er 5 Sequence of oper ations 38 CNT -SVX07C-EN Zone temper a t ur e cont r o l The Tracer ZN 5 21 zone con troller uses two methods of zone tempera ture control: • Cascade zone cont rol—used.
Disc har ge air t emperi ng CNT -SVX07C-EN 39 Disc har ge air t emper ing If the cont roller is i n cooling mode , cascade zone control initiates a dis- charge air tem pering f unction when t he disch.
Chapt er 5 Sequence of oper ations 40 CNT -SVX07C-EN In heating and cooling mode, the control ler maintain s the zone tempera- ture based o n the active he ating setpoi nt and the active cool ing setpoint, respec tively . The active hea ting and coolin g setpoints are determined by the occupan cy mode of the controller .
Exhaust cont rol CNT -SVX07C-EN 41 fan configur ation. The co ntroller can be conf igured to auto, to a sp ecific fan speed, or t o off . If both a communicated and hard-wired valu e (fan- speed swi tch) is present, t he communicated value ha s priority .
Chapt er 5 Sequence of oper ations 42 CNT -SVX07C-EN • The exhau st output is de-e nergized if the outdoor air dampe r position drops 10% below the Exha ust F an/Da mper Ena ble Setpoint.
Modulating outdoor /return air dampers CNT -SVX07C-EN 43 T wo-position v alve operation The T racer ZN5 21 supp orts tw o-posit ion va lves with a single binary out- put for each va lve. Contro llers used for two-pipe a pplications support heating, cooling, or heat /cool changeover with a sing le valve/coi l.
Chapt er 5 Sequence of oper ations 44 CNT -SVX07C-EN low-spee d fan operatio n. A controlle r can also receive a BAS-communi- cated outdoor air damper minimum position. A BAS-communi cated minimum position setpoin t has priority over all locally conf igured setpoint s .
Modulating outdoor /return air dampers CNT -SVX07C-EN 45 ASHRAE Cy cle 1 confor mance Tracer ZN521 applicati ons with an outside air damper support ASH RAE Cycle 1 confo rmance. ASHR AE Cycle 1 operati on admits 100% outdoo r air at all times except during a warm-up cyc le.
Chapt er 5 Sequence of oper ations 46 CNT -SVX07C-EN T w o-position contr ol of a modulating outdoor ai r damper The Tracer ZN 521 does not suppo rt a two-posit ion outdoor air da mper actu ator . However , a modulatin g outdoor/retu rn air damper actuat or can be used for two-pos ition control.
Electric heat operation CNT -SVX07C-EN 47 Electr ic heat oper ation The Tracer ZN 521 supports both singl e-stage and two- stage electr ic heat. Electri c h eat is cycled on and o ff to maintain the dis charge air tempera- ture at the activ e heating setpoint.
Chapt er 5 Sequence of oper ations 48 CNT -SVX07C-EN P e er -t o-peer communication Tracer ZN 521 zone con trollers have the ability to share da ta with o ther LonT alk -based controllers .
Unit protection strategies CNT -SVX07C-EN 49 Smart r es et The Tr acer ZN521 w ill auto matically restart a unit that is locke d-out as a result of a Low Coil T emp Detection (BI1) diagnostic. Referred to a s “smart reset,” this autom atic rest art will o ccur 30 m inutes af ter the diag - nostic occurs .
Chapt er 5 Sequence of oper ations 50 CNT -SVX07C-EN Filter -maintenance timer The filter -maintenance timer tracks the amount of time (in hours) that the fan is en abled.
CNT -SVX07C-EN 51 Chapt e r 6 Stat us indicat ors f or oper ation and communication This chapter describes the operation and communication status indica- tors on the Tracer ZN521 controller , includin.
Chapt er 6 Status indicat ors for oper ation and communicati on 52 CNT -SVX07C-EN Manual output test The manual output test se quentially turns on and off all binary outputs to verif y their operatio n. The test override s normal operation of t he con- troller , which is su spended while the test is b eing performe d.
Manual output test CNT -SVX07C-EN 53 T able 1 1 . Manual output t est sequence fo r non-f ace-and-b ypass configur ations St ep Result BOP1 BOP2 BOP3 BOP4 BOP5 BOP6 BOP7 BOP8 BOP9 BOP1 0 Number of tim.
Chapt er 6 Status indicat ors for oper ation and communicati on 54 CNT -SVX07C-EN 11 : E x i t 5 1 The controller tu rns of f all fan and electri c heat outputs and drives all d ampers and valves closed. 2 The controller attempts to clear all diagnostics.
Manual output test CNT -SVX07C-EN 55 T able 12. Manual output t est sequence f or f ace-and-b ypass configuration s (two-position iso lation v alves only) Step Result BOP1 BOP2 BOP3 BOP4 BOP5 BOP6 BOP.
Chapt er 6 Status indicat ors for oper ation and communicati on 56 CNT -SVX07C-EN Service pin but ton The Servi ce pin button is locat ed as shown in Figure 19 on page 51.
Interp reting LED s CNT -SVX07C-EN 57 The gr een (status) L ED on the Trace r ZN521 controll er (see Figure 19 on page 51) indicates whether the controller has powe r a pplied to it and if the controller is in manual test mode ( see T ab le 14).
Chapt er 6 Status indicat ors for oper ation and communicati on 58 CNT -SVX07C-EN Diagnostics Diagnosti cs are info rmational messa ges that indi cate the operat ional sta- tus of the controller .
Diagnostics CNT -SVX07C-EN 59 Smart r eset diagnostics After the contro l ler detects the first smart reset diagnostic, the unit w aits 30 minutes before init iating the smart reset functi on.
Chapt er 6 Status indicat ors for oper ation and communicati on 60 CNT -SVX07C-EN Space T emperatu r e F ailure Invalid or missing value for z one temperature Fan off Va l v e s closed Outdoor air dam.
Diagnostics CNT -SVX07C-EN 61 Generic AIP Failure Inv alid or missing value for generic analog input Fan unaffec t e d Va l v e s unaffec t e d Outdoor air damper unaf f ected Fac e and bypass da mper.
Chapt er 6 Status indicat ors for oper ation and communicati on 62 CNT -SVX07C-EN.
CNT -SVX07C-EN 63 Chapt e r 7 T r oubleshooting Use T able 17 thro ugh T able 22 to assist you in diag nosin g any of th e fol- lowing operat i ona l problems that you might encounte r with the Tracer.
Chapt er 7 T roubleshooting 64 CNT -SVX07C-EN Cycling fa n operation/ continuous The control ler operates the fa n continuously when in the occupied, o ccupied standby , or occupie d bypass mode. Whe n the controller is in th e unoccupied mode, the fan is cycled between high spe ed and off with capacity .
T roubleshooting CNT -SVX07C-EN 65 T abl e 19. V alves r em ain open Pr obable cause Explanation Unit wirin g The wiring between the co ntroller outputs and the valve(s) must be present and cor rect for normal valve operation. R efer to applicable wiring diagram.
Chapt er 7 T roubleshooting 66 CNT -SVX07C-EN R equested mode of f Y ou can communic ate a desired operati ng mode (suc h as of f, hea t, and cool) to the con- troller . If of f is communicated to the controller , the unit shuts off the c ompressor or elec- tric heat.
T roubleshooting CNT -SVX07C-EN 67 Normal operati on The control ler opens and cl oses the outdoo r air damper based on th e controller’ s occu- pancy mo de and fan status. N ormally , the outdoor a ir damper is open d uring occupied mode whe n the fan is runnin g and closed during unoccupied mod e.
Chapt er 7 T roubleshooting 68 CNT -SVX07C-EN.
CNT -SVX07C-EN 39 Index Numer ics 24 V ac wiring, 7 A A C-power wiring, 7 Actuators Damper , 5, 46 V alve, 4 Additional a pplication-depend ent comp onents , 4–5 Addressing LonT alk commun ication, .
Index 40 CNT -SVX07C-EN Electri c h eat, 1 Fac e-and-bypass dam pers, 1 Outdoor/return air dampers, 1 R over service to ol, 1 T ri-state m odulating dampers, 1 T ri-state m odulating valves , 1 T wo-p.
Ind ex CNT -SVX07C-EN 41 Low-coil -temper atur e det ection Diagnostic , 14, 59 Input, 14 M Manual ou tput test, 52 Modulating outdo or/return air dampers, 43 Modulat ing valves Calibration, 42 Oper a.
Index 42 CNT -SVX07C-EN Switc hing devices Condensat e overflow , 4, 14 Cur rent sensing, 4 Fan st at us , 4 Fr eeze pr otection, 4, 14 Low-coil -temper atur e, 4 Occupa ncy , 4, 15 T T emperature s e.
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T rane has a policy of continuous product and product data impro vement and reserves the right to c hange design and sp ecifications without notice. Only qualified techni cians should perform the installa- tion and servicing of equipment refer red to in this publication.
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