Vulcan-HartメーカーVC6EDの使用説明書/サービス説明書
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A produc t of VULCAN- HART LOUI SVI LLE , KY 40201- 0696 F25105 ( Dec em ber 2001) - NOT ICE - T hi s Man ual is p repared for t he u se of t ra i n e d V ul can S ervice Technic ians and s hould not be us ed by those not pr oper ly qu ali fied .
FULL SIZE ELECTRIC CONVEC TION OVENS F25105 ( Dec em ber 2001) Page 2 of 60 T A BLE OF CONTENTS G E N E R A L ............................................................................. 4 Int roduct ion ..............................................
FULL SIZE ELECTRIC CONVEC TION OVENS F25105 ( Dec em ber 2001) Page 3 of 60 VC4EC, VC6EC Com put er Cont rol , 208- 240V ( Roast & Hol d St andard) ...................... 4 1 VC4EC, VC6EC Com put er Cont rol , 480V ( Roast & Hol d St andard) .
FULL SIZE ELECTRIC CONVEC TION OVEN - GENERAL F25105 ( Dec em ber 2001) Page 4 of 60 GENE RA L INTRODUCTION Proc edur es i n t hi s m anual w ill apply t o al l m odel s unless s pecif i ed. Pi ctur es and illu s tra tio n s ca n b e o f an y m odel un les s t h e p ictu re o r illu s tr a tio n needs to be m odel speci f i c .
FULL SIZE ELECTRIC CONVEC TION OVEN - GENERAL F25105 ( Dec em ber 2001) Page 5 of 60 SPECIF ICA TION S Elect rical MODEL TO TA L POWER (KW) A MPERAGE - 3 PHA SE/ 60HZ PER LINE 1 RECOM MENDED CIRCUI T PROTECTION 2 208V 240V 480V 208V 240V 480V VC4ES VC4ED VC4EC VC6ES VC6ED VC6EC 1 2 .
FULL SIZE ELECTRIC CONVEC TION OVEN - REMOVAL AND REPL ACEMENT OF PARTS F25105 ( Dec em ber 2001) Page 6 of 60 REM OVA L A ND REPLA CEM EN T OF PA R T S COVERS A ND PANELS WA RNI NG: DISCONNEC T THE ELECTRICAL POW ER TO THE MACHINE AT THE MAIN CIRCUI T BO X.
FULL SIZE ELECTRIC CONVEC TION OVEN - REMOVAL AND REPL ACEMENT OF PARTS F25105 ( Dec em ber 2001) Page 7 of 60 Left Side Pa nel 1. Rem ov e t he screws whic h secure t he l ef t si de of the t op f ront cov er, bot tom f ront c ov er and contr ol panel .
FULL SIZE ELECTRIC CONVEC TION OVEN - REMOVAL AND REPL ACEMENT OF PARTS F25105 ( Dec em ber 2001) Page 8 of 60 COMPONENT PA NEL COMPONENTS WA RNI NG: DISCONNEC T THE ELECTRICAL POW ER TO THE MACHINE AT THE MAIN CIRCUI T BO X. P LA CE A T AG O N THE CI RCUIT BOX INDI CAT I NG T HE CI RCUIT IS B E I NG SERVICED.
FULL SIZE ELECTRIC CONVEC TION OVEN - REMOVAL AND REPL ACEMENT OF PARTS F25105 ( Dec em ber 2001) Page 9 of 60 5. Rem ov e pr obe by pushi ng i t t hrough t he ov en wall and i nt o t he contr ol panel area.
FULL SIZE ELECTRIC CONVEC TION OVEN - REMOVAL AND REPL ACEMENT OF PARTS F25105 ( Dec em ber 2001) Page 10 of 60 LEFT SIDE ELEMENT S SHOWN NOT E : The m ount i ng br ac k et i s sealed wit h RT V w hic h may st ill hold th e e leme nt a f ter the sc rew s a re rem ov ed.
FULL SIZE ELECTRIC CONVEC TION OVEN - REMOVAL AND REPL ACEMENT OF PARTS F25105 ( Dec em ber 2001) Page 11 of 60 1) Rev er se proc edur e t o i nstal l and adjust bl ower positi on as outl i ned under "B LO W ER ADJ US T MENT " i n "SERVICE PROCEDU RES AND ADJUSTMENTS".
FULL SIZE ELECTRIC CONVEC TION OVEN - REMOVAL AND REPL ACEMENT OF PARTS F25105 ( Dec em ber 2001) Page 12 of 60 4. Rev er se proc edur e t o i nstal l the r epl acem ent sw i tc h and c hec k f or pr oper adj ustm ent as outl i ned under " DOO R SW I T CH ADJUST MENT " i n "SE RV I CE PRO CE DURE S AND ADJU ST MENTS".
FULL SIZE ELECTRIC CONVEC TION OVEN - REMOVAL AND REPL ACEMENT OF PARTS F25105 ( Dec em ber 2001) Page 13 of 60 3. Rem ov e t he l ower door seal str i p t o ex pose the m ount i ng scr ews of t he door assembl y.
FULL SIZE ELECTRIC CONVEC TION OVEN - REMOVAL AND REPL ACEMENT OF PARTS F25105 ( Dec em ber 2001) Page 14 of 60 5. Lif t up on t he door assembl y and sw ing t he ri ght side out then m ov e t he ass em bl y t o the lef t t o cl ear t he sl ot s in t he upper door s ill.
FULL SIZE ELECTRIC CONVEC TION OVEN - REMOVAL AND REPL ACEMENT OF PARTS F25105 ( Dec em ber 2001) Page 15 of 60 NOT E : W hen i nstal l i ng probe guar d, the pr obe should not ex t end bey ond the guard. 4. Rem ov e t he ther m ostat bul b f rom the ov en cav i t y by pushi ng i t t hrough t he ov en wall and int o the c ont rol panel ar ea.
FULL SIZE ELECTRIC CONVEC TION OVEN - REMOVAL AND REPL ACEMENT OF PARTS F25105 ( Dec em ber 2001) Page 16 of 60 3. Depress the retai ni ng tabs and pul l t he socket out f r om t he ov en, f ar enough t o di sconnect the lead wi r es. 4. Rem ov e t he socket f rom the ov en.
FULL SIZE ELECTRIC CONVEC TION OVENS - SERVICE PROCEDURES AN D ADJUSTMENTS F25105 ( Dec em ber 2001) Page 17 of 60 Di fferenti al Heat l amp O FF Heat l amp O N Exampl e : 360 ( la mp o f f ) 340 ( la mp o n ) 20 [ Temp .( lam p o f f ) Temp .( lam p o n )] ÷ 2 A ver age Temp .
FULL SIZE ELECTRIC CONVEC TION OVENS - SERVICE PROCEDURES AN D ADJUSTMENTS F25105 ( Dec em ber 2001) Page 18 of 60 Di fferenti al Heat l amp O FF Heat l amp O N Exampl e : 360 ( la mp o f f ) 340 ( la mp o n ) 20 [ Temp .( lam p o f f ) Temp .( lam p o n )] ÷ 2 A ver age Temp .
FULL SIZE ELECTRIC CONVEC TION OVENS - SERVICE PROCEDURES AN D ADJUSTMENTS F25105 ( Dec em ber 2001) Page 19 of 60 A. Af t er t he f i nal adj ustm ent i s m ade and t he av er age t em perat ur e i s withi n tol eranc e, rem ov e the k nob and appl y a non- perm anent t ype sealer ar ound the head of t h e se t scr e w.
FULL SIZE ELECTRIC CONVEC TION OVENS - SERVICE PROCEDURES AN D ADJUSTMENTS F25105 ( Dec em ber 2001) Page 20 of 60 TEMPERA TURE PROBE TEST (SOLID ST A T E CONTROL) WA RNI NG: DISCONNEC T THE ELECTRICAL POW ER TO THE MACHINE AT THE MAIN CIRCUI T BO X. P LA CE A T AG O N THE CI RCUIT BOX INDI CAT I NG T HE CI RCUIT IS B E I NG SERVICED.
FULL SIZE ELECTRIC CONVEC TION OVENS - SERVICE PROCEDURES AN D ADJUSTMENTS F25105 ( Dec em ber 2001) Page 21 of 60 BLOWER A DJUSTMENT WA RNI NG: DISCO NNECT T HE ELE CT RICAL P O W ER T O THE M A CHI NE AT T HE MA I N CIRCUI T BO X. PLACE A T AG O N THE CI RCUIT BO X INDI CA T ING THE CI RCUIT I S BE I NG S ERV I CED.
FULL SIZE ELECTRIC CONVEC TION OVENS - SERVICE PROCEDURES AN D ADJUSTMENTS F25105 ( Dec em ber 2001) Page 22 of 60 DOOR ADJUSTMENT 1. Check t he doors to m ake sure t hey hav e an equal gap bet ween them and t hat t he v ert i cal edge of the door i s paral l el to t he v ert i cal door seal.
FULL SIZE ELECTRIC CONVEC TION OVENS - SERVICE PROCEDURES AN D ADJUSTMENTS F25105 ( Dec em ber 2001) Page 23 of 60 6. W i t h the door s cl osed, observ e t he posit i on of the cat ch rol l er " bal l " i n rel ati on to t he door strike. A.
FULL SIZE ELECTRIC CONVEC TION OVENS - SERVICE PROCEDURES AN D ADJUSTMENTS F25105 ( Dec em ber 2001) Page 24 of 60 A. Tur nbuc k l es should be 5 to 5 ½ i nches apart. B. Short eye bol t should be connec ted t o t he end of the c hai n t hat goes to the f ront of the sprock et .
FULL SIZE ELECTRIC CONVEC TION OVENS - SERVICE PROCEDURES AN D ADJUSTMENTS F25105 ( Dec em ber 2001) Page 25 of 60 MENU A L T ERNAT ING O N DISPLAY PA RAMETER DATA Celsi us_Fahrenhei t C_F F Guard B a.
FULL SIZE ELECTRIC CONVEC TION OVENS - SERVICE PROCEDURES AN D ADJUSTMENTS F25105 ( Dec em ber 2001) Page 26 of 60 A. If v ol tage i s corr ec t , S S R i s f unct i oni ng properl y. B. If no v ol tage i s present on t he l oad side of SSR t erm i nal 2, t he SSR i s not f unc t i oni ng properl y.
FULL SIZE ELECTRIC CONVEC TION OVENS - SERVICE PROCEDURES AN D ADJUSTMENTS F25105 ( Dec em ber 2001) Page 27 of 60 List ed bel ow are the param et ers and data you should f i nd i n t he cal i br at i on M ode.
FULL SIZE ELECTRIC CONVEC TION OVENS - SERVICE PROCEDURES AN D ADJUSTMENTS F25105 ( Dec em ber 2001) Page 28 of 60 B. If t he code di splayed i s not cor r ec t f or t he key pr essed, then t he keyboar d i s m alf unct ioni ng. 1) Tur n t he power s wi t ch O F F.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 29 of 60 ELECT RICA L O PERA T ION COMPONENT FUNCTION P o w e r S w i t c h ( S 1 ) ............ Determ i nes the m ode of oper at i on; ON, OF F, or COO L DO W N.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 30 of 60 T e m p e r a t u r e P r o b e ........... S enses the ov en tem per at ure f or t he soli d state t em perat ur e c ont rol or t he com puter c ontrol .
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 31 of 60 VC4ES/ 6ES w it h Mech an ical KX th ermost at - P l ug , So cket an d Com ponents.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 32 of 60 VC4ED/ 6E D w it h So l id Stat e Co nt ro l - P l ug , So cket an d Co m ponents.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 33 of 60 VC4EC/ 6E C - Plu g, So cket an d Co m ponents (Cook & Hold Sta ndard).
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 34 of 60 SEQUENCE OF OPERATION VC4ES, VC6ES w it h Mech an ical KX T h ermost at Schem at i c di agram 6532 w ill b e u s ed to e xplain th e elec tri cal sequence of operat i on.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 35 of 60 T imer Cycl e, Co oki ng (KX T h ermost at o r So l id Stat e Co nt ro l) NOT E : The " Cook " ti m er operat es independent l y of the heat i ng cycl e.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 36 of 60 1) Heati ng el em ent s pow er ed and heati ng start s. C. The cont rol s 5VDC output f rom pi ns C2-2 (-) and C2-8 (+) i s activ ated and SSR1 r el ay i s energi z ed.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 37 of 60 SCHEMAT ICS VC4ES, V C6E S w it h Mech an ical (KX) Co nt ro ls, 208-240V.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 38 of 60 VC4ES, VC6ES w it h Mech an ical (KX) Co nt ro ls, 480V.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 39 of 60 VC4ED, V C 6E D w ith So l id Stat e T emperat u re Con trol , 208- 240V.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 40 of 60 VC4ED, V C 6E D w ith So l id Stat e T emperat u re Con trol , 480V.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 41 of 60 VC4EC, V C6E C Co mpu ter Co n tro l , 208- 240V ( Ro ast & Ho l d S t an dard ).
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 42 of 60 VC4EC, V C6E C Co mpu ter Co n tro l , 480V ( Ro ast & Ho l d S t an dard ).
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 43 of 60 T HIS PAGE PURPOSELY L EF T BL ANK.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 44 of 60 WIRING DIAG RA M S VC4ES, VC6ES w it h Mech an ical (KX) Co nt ro l, 208-240V.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 45 of 60.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 46 of 60 VC4ES, VC6ES w it h Mech an ical (KX) Co nt ro l, 480V.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 47 of 60.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 48 of 60 VC4ED, V C 6E D w ith So l id Stat e T emperat u re Con trol , 208- 240V.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 49 of 60.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 50 of 60 VC4ED, V C 6E D w ith So l id Stat e T emperat u re Con trol , 480V.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 51 of 60.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 52 of 60 VC4EC, V C6E C Co mpu ter Co n tro l , 208- 240V ( Ro ast & Ho l d S t an dard ).
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 53 of 60.
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 54 of 60 VC4EC, V C6E C Co mpu ter Co n tro l , 480V ( Ro ast & Ho l d S t an dard ).
FULL SIZE ELECTRIC CONVEC TION OVENS - ELECTRICAL OPERATION F25105 ( Dec em ber 2001) Page 55 of 60.
FULL SIZE ELECTRIC CONVEC TION OVENS - TROUBLESHOOTI NG F25105 ( Dec em ber 2001) Page 56 of 60 TROUBLESHOOTING WA RNING: CERTAIN PROCEDU RES IN T HIS SECTI O N REQUIRE ELECTRICAL TESTS OR MEASUREMENTS W HILE POW ER IS APPLIED TO THE MACHINE. EXER CISE EXTREME C AUT I O N AT ALL TIMES.
FULL SIZE ELECTRIC CONVEC TION OVENS - TROUBLESHOOTI NG SYMPT OMS POSSIBLE CAUSES F25105 ( Dec em ber 2001) Page 57 of 60 No power to ov en c ont rol s. 1. Mai n ci r cui t break er OPE N . 2. Control ci rc ui t f uses OPE N. 3. Power sw i tc h ( S 1) i noperat i v e.
FULL SIZE ELECTRIC CONVEC TION OVENS - TROUBLESHOOTI NG F25105 ( Dec em ber 2001) Page 58 of 60 Error Co des In t he di splay window, the err or c ode w ill a lte rna te b etw een t he c ode and t he ov en c av i t y t em perat ur e or dashes if the ov en i s call i ng f or heat (heat l i ght on) .
FULL SIZE ELECTRIC CONVEC TION OVENS - TROUBLESHOOTI NG F25105 ( Dec em ber 2001) Page 59 of 60 - N O T E S -.
FULL SIZE ELECTRIC CONVEC TION OVENS - CONDENSED SPARE PAR TS LIST F25105 ( Dec em ber 2001) Pri nted i n U. S . A. CO NDENSED SPA RE PA R T S LIST VC4E & VC 6E SERIES OVENS PART NUM BE R DESCRI P.
デバイスVulcan-Hart VC6EDの購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Vulcan-Hart VC6EDをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはVulcan-Hart VC6EDの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Vulcan-Hart VC6EDの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Vulcan-Hart VC6EDで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Vulcan-Hart VC6EDを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はVulcan-Hart VC6EDの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Vulcan-Hart VC6EDに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちVulcan-Hart VC6EDデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
