WalkerメーカーMS (13 HP)の使用説明書/サービス説明書
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™ OWNER’S MANUAL Safety , Assembly , Ope rating, and Maintenance I nstructions Model MS (1 3 HP) Please Read and Save These Instr uctions Effective Da te: 10-01-0 3 For Safety , Read All Safet y and Op eration P/N 5000-1 1 Instruc tions Pr ior to O peratin g Mac hine Price $5.
For eword Thank you. . . for purchasi ng a W alker mower . Every effort has been ma de to provi de you with th e most reliabl e mower on the market, and we are sure y ou will be among our many satis fied cu stom- ers. If for any rea son this produ ct does not perform to your expectation s, please c ontact us at (970) 221-5614 .
T able of Conten ts General Informat ion ________ ______ __ 1 HIGHLIGHTED INFORMATION ________ _____ 1 GLOSSARY __________ __________ ______ __ 1 IDENTIFYING NUMBER LOCATIONS ______ __ 1 ENGINE SERIAL.
T able of Conten ts Maintenan ce Instr uctions _________ _ 40 MAINTENANCE SCH EDULE CHART ___ ____ 40 IMPORTANT TIPS FOR CARE OF THE KAWASAKI ENGINE ______ _______ _______ 41 Fuel System ________ ____.
General Information 1 HIGHLIGHTED INFORMA TION W alker M anufactur ing recom mends that an y ser- vice r equir ing specia l tr aini ng or t ool s be pe rfo rmed by an a uthorized W alker Mower Dealer . There ar e several genera l pract ices to be a ware of in the area of sa fety .
General Information 2 T ract or Serial N umber Locati on Mower Dec k Serial Nu mber Locat ion ENGINE SERIAL NUMBE R LOCA TION The K awasaki eng ine mo del, type , and cod e num- bers a re located on the starter side of the eng ine shro ud.
Specifications 3 MODEL MS ENGINE Manufac turer/Mo del Kawasaki , FE 400D , 1 Cyl. O HV (Air -Cooled ) Displac ement 24.5 cu. in. ( 401 cc) HP (@ 3600 RPM) 13.0 Max. RPM (No L oad) 4000 Gove r ned R PM 3600 Max. T o rque [ft-lb (N ⋅ m ) @ RPM] 19.5 (26 .
Specifications 4 MODEL MS TRANSMISSION (continued) T ran smission Flu id Factory Servi ce Mobil 1 Synth etic M otor Oi l (15W-50) T ransmiss ion Flui d Capacity 1 qt (1 l iter) T ransmiss ion Cool ing Cooling Fan M ounted on Drive Pu lley Ground T ravel Speed Forw ard m .
Specifications 5 MODEL MS DIMENSIONS (continued) Height SD Model 37-1/2 i n. (95 cm) GHS Mo del 44-1/ 2 in . (1 12 cm) Wheel B ase (Tractor) 42-1/4 i n. (107 c m) T read Width (T ractor) S tandard T ires 28-1/4 i n. (72 cm) Optiona l T ires 29-3/4 i n.
Specifications 6 MODEL MS GHS SYSTEM (Optional) Blower 3 1/2 x 9 x 1/4 in. (9 x 23 x 1 cm) T hree-Bl ade Padd le Whe el (Driven by Mo wer E ngine) Blower Brake Belt Sc rubber Brake (Works in Com bination with PTO Clutch, S tops Blower wit hin Fiv e (5) Sec onds of PTO Disengagemen t) Max .
Component Identification 7 Front Vi ew and Right Side View Footrest s Deck Cast er Wh eels Deck Lift Handle (Cutting Height Adjustm ent) T ransmissi on Control Rod Adjustment Nut (RH) T ilt-Up Latc h Gras s Hand ling S yste m 6.
Component Identification 8 Rear View and Lef t Side View Left Hand Drive Wheel Catcher Lift/ Dump Handle Catcher Door T ailw heel F ork and Wheel Fuel Filter Muffler Exha ust Opening Oil Fil ter Rotat.
Component Identification 9 T op View (Body Raised) LH Hydros tatic T r ansmis sion Positi ve (+) Battery Cabl e Fuel T a nk Cap Air Cleaner Dust Cup St a r t e r Sole noid Rubber B umper Body Sup port.
Safety Instructions 10 Pay particu lar atten tion to any infor mation l abele d DANGER, W ARNING , CAUTION, IMPORT ANT , and NOTE in this man ual. Wh e n y ou s ee t he S a fe ty A ler t S y m bo l ( ), read, unde rst and, and follow the instr uctions.
Safety Instructions 11 6. Do not w ear lo ose fittin g clothin g that coul d get caught i n moving parts. Do not operate th is machin e while wearing s horts; always w ear adequate protective clothing, including lon g pants.
Safety Instructions 12 9. W atch for hole s, rocks, and roots in the terrai n and f or other hidden ha zards. When mowin g tall gras s, mow h igher t han de sired t o exp ose any hidd en obstacles . Then, cle an the area an d mow to the desire d height.
Safety Instructions 13 3. Keep all nuts, bo lts, and sc r ews tig ht to ensu re the m achin e is in a sa fe, w ork ing co ndi tion. Check the bla de mountin g nuts frequently , mak- ing sure they a re tight. 4. Perform only maintenance instructions de - scribed in this manual.
Safety Instructions 14 Gear A xle (5810- 1) SAFETY , CONTROL, A ND INSTRUCTION DECALS Safet y , Control , and Instr ucti on D ecals are inst al le d on the ma chine ; if any ar e missi ng, ille gibl e, or damag ed, a repl acemen t shoul d be order ed and ins t alled before putti ng the machi ne int o operat ion.
Safety Instructions 15 Each E nd of Mo wer Deck (5808) SD Deck Disc harge Shield (5848) Adjacent to Blower Discharge Chute Through Body (5804) RH Fender (5802-1) LH Fender (5802-2) SAFETY , CONTROL, A.
Asse mbly Instr uctions 16 SETUP INSTRUCTIONS W alk er Mo wers ar e shi pped p ar tiall y assem ble d. After unc rating t he tra ctor an d mower deck, i nitial setup is requ ired .
Asse mbly Instr uctions 17 Battery Ch arging 1. Charge the battery at 15 am p s for 10 minutes . DO NOT exceed 20 amp s maximu m rec om- mended c harging rate. Char ge until s pecific gravi ty is at least 1.2 50. T otal char ging tim e should not ex ceed o ne (1) h our .
Asse mbly Instr uctions 18 Deck Cast er Wheel In stallation NOTE: If se mi-pneumatic wheels are installe d, make sure the spacer w ashers fit over the spacer tube and are not caught between the fo rk and the end of the t ube. The washers sh ould move freely on the axle sp acer tube.
Asse mbly Instr uctions 19 Tilt-Up S pring and Roller Wheel Inst allation on Rear D ischarg e Deck Mower De ck lns t allation on T r actor Deck Installati on 1. Lightly gr ease each deck sup port arm ( 2) on the tractor . Refer to Mower Deck Installation phot o for loc ation of d eck sup port arm.
Asse mbly Instr uctions 20 Deck Counterweig ht Spring I nst allation 6. Ra ise mowe r body (inste ad of lifting the front of deck) a nd cl ip the co unte r weig ht sp rings to th e recep tacle on front of body . Lower the body to tension the spri ngs.
Asse mbly Instr uctions 21 Deck Leve ling 1. Posi tion mow er on a smoo th, leve l surfac e. Set the cutti ng height to the highest position - 4 in. (102 mm) - for easy ac cess under the dec k to measur e blade heig ht. Refer to ADJUS TING CUTTING HEIGHT in Operating Instructions .
Asse mbly Instr uctions 22 PREOPERA TING CHECKLIST Before operating the mower for the first time, and as a routi ne befo re dail y ope rations, it is impo rtant to make s ure the mower is pr operly prepared an d re ady for oper ation. The followi ng is a list of ite ms to be checked.
Asse mbly Instr uctions 23 CH ECK G EAR AXL E OIL LE VEL (if equipped) Refer to Gear Axle Lubrication in M aintena nce Instructions . INSPECT THREE (3) DRI VE BEL TS Engine , PT O, and Hydrostatic Ground Dr ive.
Operatin g Instr uctions 24 CONTROL IDENTIFICA TION, LOCA TI ON, AND FUNCTION Ignition Switch The ign ition swit ch is loc ated on the right front of th e body a nd is us ed to start an d s to p th e e ngi ne.
Operatin g Instr uctions 25 Engine Choke The ch oke c ontrol le ver ( black k nob) is locat ed on the left si de of th e seat. T o start a cold engine, m ove the cho ke co ntrol for ward to the ON position .
Operatin g Instr uctions 26 Parking Brake The parking brak e functions by locki ng a pin into the hydro static tran smis sion p inion gear te eth. M ovin g the lev er FORW A RD engages the par kin g br ake; moving the le ver B ACKW ARD releases the brak e.
Operatin g Instr uctions 27 Operating Controls (T op View from Drivers Point of View) THROTTLE BLADE CLUTCH (PT O) PA R K I N G BRAKE LEFT WHEEL STEE RING LE VER Forward P osition (No Control Change ).
Operatin g Instr uctions 28 ST ARTING THE ENGINE 1. Before attempting to s tart the engine, mak e sure the ope rator is in the sea t, the Forwar d S peed Control i s in NEUTRAL-P ARK posit ion, and t he blade clutc h and parking brak e are DISENGAGED .
Operatin g Instr uctions 29 1. Move the FSC out of NEUTRAL-P ARK pos itio n to the d esired forward speed . DO NOT ho ld for- ward on s tee ring leve rs. It is n ot ne ces sary to hold th e FSC l ever i n positi on sinc e a fri ction lock ma int ains t he se lected l ever p ositio n (and forwar d travel s peed).
Operatin g Instr uctions 30 NOTE: Smoo th action on the steer ing levers will produce smooth mower operation . Remem- ber to keep the engine and grou nd speed slow until learning the control r esponse. 4. T he FS C ma y be adj ust ed f orwar d for fast er ground s pee d a nd bac kwar d for sl ower groun d speed.
Operatin g Instr uctions 31 STOPPING THE MACHINE 1. Slow the engin e to i dle; put th e thro ttle in th e IDLE po sition. 2. Pull the steering lev ers to the NEUTRAL-P ARK position and the n move t he FSC lever b ackward to the NE UTRAL-P ARK p osition.
Operatin g Instr uctions 32 TRANSMISSION LOCKOUT IMPORT ANT : DO NOT T OW this mowe r with the transm ission lock out engage d. T owing ca n prod uce exces sive inter nal pres sure and d amage th e transm ission . T o mo ve the m ower with the engine NOT runnin g (dead b attery , ma intenanc e, etc.
Operatin g Instr uctions 33 • Make s ure the m ower is leveled prope rly for a smooth cut. Refer to Deck Leveling in Assem bly Instructions . • Use an al ternating stripe mowing p attern for best ap pearance and v ary the direction of the s tripe each tim e the gras s is mowe d to avoid wear patterns in the gr ass.
Operatin g Instr uctions 34 PT O and Bl ade Gear Drive Rear Dischar ge Mower Deck Deck Discharge Chute Blowe r Body Ch ute Assem bly Gras s Catc her Catcher Door S pring Catcher Door Exhaus t Deflecto.
Operatin g Instr uctions 35 General Information The Gras s Handli ng System (GHS) cons ists of a rear dischar ge mowe r deck conn ected to a 9 in. (23 c m) blower and a rear mounte d grass ca tcher with 6.
Operatin g Instr uctions 36 Clogging Checklist In case of clo gging, ther e will be a distinct change in the sound of th e blower , i.e., the blower soun d will stop.
Operatin g Instr uctions 37 • Check that the openings in the air exhaust scr een in the gras s ca tch e r ar e no t pl ugg ed. I f th e screen is cl ogged, refer to C leaning th e GHS Exhaust Sc reen in this sectio n.
Operatin g Instr uctions 38 Dumping the Catcher For dum pi ng, th e c at ch er e ithe r tailgate du mps int o a dispo sal area or dumps into th e optio nal dump bag . The dum p bag is a reusab le nylon fabric ba g d esi gn ed to c onveniently move gras s clippin gs from the catcher t o a remote disp osal area o r co ntainer .
Operatin g Instr uctions 39 Positioning Dump Bag on Catcher 6. Close the door by hol ding the do or handle with the lef t ha nd an d rel eas ing t he sa fet y latch o n the door hinge mec hanism with the right hand. Th e safety l atch is releas ed by pressi ng in on th e top of t he latch .
Mainten an ce Instruction s 40 MAINTENANCE SCHED ULE CHART - RECOMMENDED SERVICE INTERV ALS - MODEL MS Service It em Daily 25 Hours 50 Hours 100 Hours Y e arly Every 2 Y ears Ref.
Mainten an ce Instruction s KAWASAKI TIP S 41 IMPORT ANT TIPS FOR CARE OF THE KA W ASAKI ENGINE Fuel System • Fuel must be cl ean - free from water , dirt, and or- ganic m ateri al. • Clean the fu el filter on a regular basi s and when contaminati on is s uspected or found in the f uel.
Mainten an ce Instruction s LUBRICA TION 42 LUBRICA TION Proper lub ricati on is an important mainten ance pro- cedur e. It reduc es wear an d make s the ma chin e quie ter and ea sier to operate. Engine Oil Engine Break- In Oil No specia l break-in oil is required.
Mainten an ce Instruction s LUBRICA TION 43 Chang ing Engi ne Cran kcase Oil/Oil F ilter Change the engine cr ankcas e oil af ter eve ry 50 hours of opera tion an d the oil filter af ter ev ery 100 hours of operat ion as follows: 1. Park th e mower on a le vel surfa ce with th e engine stopped.
Mainten an ce Instruction s LUBRICATION 44 Ident Lubrication No. No. Location T ype Places Ident Lubrication No. No. Location T ype Places 'HFN&DVWHU:KHHO)RUN3LYRW *UHDVH .
Mainten an ce Instruction s LUBRICATION 45 2 3 1 4 40 7 8 7 9 35 36 29 & 37 28 & 38 17 35 15 39 10 26 28 29 30 31 32 34 33 27 27 26 22 23 25 10 16 17 18 20 21 21 19 15 6 7 8 7 9 5 4 2 1 11 11 .
Mainten an ce Instruction s LUBRICA TION 46 Mower Deck Gearbox Lubrication The mo wer dec k gearb oxes (tee gea rbox and blad e drive gearboxe s) are c onnected as a unitize d assem bly , and oil flows fr eely betw een them. The gearbo xes ar e permanentl y lubric ated (oil fil led) and sealed requiri ng no schedu led lubri cation.
Mainten an ce Instruction s LUBRICA TION 47 Gear Axle Lubrication • The gea r axle oi l lubric ation is SAE 80W-90 (AP I GL-5) g ear lube . • Chec k the axle oi l le vel after every 1 00 hour s of operati on by r emov ing the oi l le vel p lug.
Mainten an ce Instruction s LUBRICA TION/CLEANING 48 Chang ing Hydr ostatic T ran smissi on Flui d The hy dros t ati c fluid shou ld be chang ed every 100 0 hours or two (2) years .
Mainten an ce Instruction s LUBRICA TION/CLEANING 49 Air Restriction Gauge Location Cle an an d ins pect the paper elem ent after every 100 hours of service an d replac e the elemen t yearly or after six (6) clea nings (o r when dir ty or damaged ).
Mainten an ce Instruction s CLEANING 50 9. Install t he cover with the word " TOP" proper ly orient ed to the top of th e caniste r . G ive the cover a slig ht tw ist as it reac hes the cani ster t o make su re the tab inside the cover goes into a slot, o therwis e the cov er wil l not fit prop erly .
Mainten an ce Instruction s CLEANING 51 Engine Air Int ake Screen Cylinder Head Cooli ng Fins It is e ssen tial f or perf ormance and long evity of th e air-coo le d e ngi ne to k ee p th e cy lin der h ead cool in g fins clean and free of obstr uction.
Mainten an ce Instruction s CLEANING 52 Grass Buildup in Mower Housing 1. Raise the deck l ock lever handle on each s ide o f the carr ier frame and pull out to rel ease c arrier frame fo r tiltin g action.
Mainten an ce Instruction s CLEANING 53 2. U se a p ress ure w asher or wate r spra y , and direc t the spr ay ins ide the blower housin g agains t th e blo wer b lad es . W ater pres su re will cause th e blower whe el to begin to spin, a nd the combin ation o f spinnin g acti on and water will effectiv ely wash the ins ide of the housi ng.
Mainten an ce Instruction s 54 CHECKING/SERVICING CHECKING/SERVICING Security of Air Filtration Component s NOTE: The f ollowing insp ection is only an ex ter nal inspection an d shou ld be don e witho ut “disturb- ing” the filtr ation co mponen ts.
Mainten an ce Instruction s CHECKING/SERVICING 55 Check the bat tery char ge by measuring the specific gravi ty of el ectroly te; if specif ic gr avity is les s tha n 1.225, t he bat tery wi ll need to b e cha rged as follows : 1. Charge the battery at 15 am p s for 10 minutes .
Mainten an ce Instruction s CHECKING/SERVICING 56 Mower Blade P rofile For Sha rpening Blade Balanced on Magnetic W all-Mounted Balancer 7. Moun t the blade wi th wing tips p ointing up into the hou sing. Reinstall the bl ade, wash er , lo ck washer , and nut.
57 Mainten an ce Instruction s CHECK ING/S ERVICING/ REPLACING/REP AIRING Blade Br ake Action Check th e funct ion of the c utter blad e brake (an d blower brake on GHS m odels ) by en gaging the blad e clutch (PTO), operati ng the engine at ful l throttle , then dis engaging the clutch and measuri ng how quick ly the bl ades sto p.
Mainten an ce Instruction s REPLACING/REP AIRING 58 Engine Belt 1. T o r emove th e engi ne belt : a. Rela x the b elt by dep ress ing the s pring- loaded i dler arm.
Mainten an ce Instruction s REPLACING/REP AIRING 59 PTO Dr iv e B el t 1. T o r emove th e PTO drive belt: a. Remove t he engi ne belt, as descr ibed in previ ous sect ion. b. Remove 1/ 4-20 x 3/4 bol t loca ting belt guid e on g earbox pulle y and rotate gu ide to clea r belt.
Mainten an ce Instruction s REPLACING/REP AIRING 60 Groun d Drive Be lt 1. T o r emove th e gro und driv e belt : a. Raise th e sprin g-loade d idle r to rel ax belt.
Mainten an ce Instruction s REPLACING/REP AIRING 61 Blade Ove rload Sh ear Bolts The c utting bl ade is keyed to the blade hub by two (2) shear bolts (10-24 x 5/8 in. stainl ess steel ma- chine s crews). These bo lts are designe d to shear and pro tect the bla de drive gearbox from dama ge if the b lade enco unters a sh ock loa d.
Mainten an ce Instruction s REPLACING/REP AIRING 62 • Exami ne ends o f the bl ade car efully , e special ly the intersec tion w here the f lat se ction of the blade tur ns up to for m the “wing ti p” (refer to Mower Blade P ro- file for Sharpening illust ration in Sharpen Mower Blades instr uctions).
Mainten a n ce Instru c tions REPLACING/REP AIRING 63 9. Position the gear drive ass embly on th e deck and ins tall the 3/8-16 bol ts mounting the entire assem bly . Leav e the m ount bo lts finger-tig ht. 10. T orqu e all the c onnector tube bolts to 80 in -lb (9 N ⋅ m ); then tighten the de ck mount bolts.
Mainten an ce Instruction s REPLACING/REP AIRING 64 3. Pres s blower wheel out of the hou sing using a wheel pu ller ho oked to l ugs o n the bear ing hous - ing. The b earings have bee n secure d in the housin g with a reta ining compound - Loc tite ® RC/680 , and consi der able for ce will be re- quired to b reak th is bond .
Mainten an ce Instruction s ADJUSTMENTS 65 FSC Neutral-Park Switch 1. Pl ace t he FS C in NEUTRAL-P ARK position . 2. A djus t switch to th e po int where th e starter en- gages whe n the igniti on switch is turned to the start position. 3. Adjus t switch position forward an addi tional 1/ 2 to 1 t urn of the panel nuts.
Mainten an ce Instruction s ADJUSTMENTS 66 Scrubber Brake Adjustment - GHS Scrubbe r Brake Adju stment - S D Use “trial and error” to adjus t scrubber braking actio n and achie ve a stopping time of appr oximatel y 4 to 5 second s after diseng aging clu tch with full throttle.
Mainten an ce Instruction s ADJUSTMENTS 67 S teering Leve r End Play Ad justm ent - Step 2 1. Position the FSC lever to the mo st FOR W ARD position. 2. Loosen th e adjustmen t nut on each steering le- ver act uator until end play de velops betw een the lever act uator an d the adjustm ent nut (sl iding on transm ission control rod).
Mainten an ce Instruction s ADJUSTMENTS 68 Stra ight Ground T ravel Adjustment Forward Speed Cont rol Frict io n Lock The FSC fr iction lock is adjusted to hold the sel ected forwar d sp eed whe n the steeri ng leve rs are mo ved and yet the fr iction is not to o heav y to mak e moving the control difficult (too much frict ion).
Mainten an ce Instruction s ADJUSTMENTS 69 Carburetor Carbureto r adjus tments are requir ed to c ompensat e for di fferences in al titude, temperatu re, a nd fuel.
Mainten an ce Instruction s ADJUSTMENTS 70 6. Rech eck idle speed after the final idl e mixtur e adju stment . GHS “Full” Si gnal Hor n wi th Gra ss-Pa k Swi tch If the GHS “ full” s ignal.
Mainten an ce Instruction s ELECTRICAL SYSTEM 71 Wiri ng Di agra m G M S B ST ARTER SOLENOID ST ARTER FUEL SOLENOID VOL T AGE REGULA TOR AL TERNA TOR MAGNETO 20 AMP FUSE ENGINE POWERFIL MOTOR GRASS P .
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73 Operator ’ s Notes.
74 Operator ’ s Notes.
75 LIMITED W AR RANTY FOR WA L K E R COMMERCIAL RIDER MOWER 1. WHA T THIS W ARRANTY COVERS, AND FOR HOW LONG: W alker Manufacturing company will, at it s option, repair or re place, without charge, an.
W ALKER MFG . CO. • 592 5 E. HARMONY ROAD, FORT COLLINS, C O 80528 • (970) 22 1-5614 FORM NO. 100103 PRINTED IN USA www .walkermo wers.com © 2004 W ALKER MFG .
デバイスWalker MS (13 HP)の購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Walker MS (13 HP)をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはWalker MS (13 HP)の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Walker MS (13 HP)の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Walker MS (13 HP)で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Walker MS (13 HP)を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はWalker MS (13 HP)の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Walker MS (13 HP)に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちWalker MS (13 HP)デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
