Woodsメーカー7000, 7192, 7194, 7195, 7200, 7205の使用説明書/サービス説明書
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MAN0 137 ( Rev . 8/13 /2 004) C360 Undermount Mower mounting to Cub Cadet T ractor Models 7000, 7192, 7194, 7195, 7200, 7205 Includes Mounting Kit 1002875 MAN0137.
ii Introduc tion (2/9/0 1) T O THE DEALER: Assemb ly and proper in stallation o f this p roduct is the resp onsib ility of th e WOOD S deale r . Read manual in struc tions and safet y rules .
Introduction 1 MAN0137 (9/1 4/01)) T AB LE OF CONTEN T S INTRODUCTIO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i i SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Introduction MAN013 7 (9/14/01) SPECIFICATIONS Cutting Wi dth. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60” Cutting Hei ght Rang e . . . . . . . . . . . . . . . . . . .
Saf ety 3 UM60/72 Mowe r Saf ety Rules (Re v . 7/22/2004) TRAINING Saf ety i nstru cti ons ar e import ant! Read al l att achment and power unit manuals ; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manuals are avail ab le from dealer or , in the United States and Can ada, ca ll 1-800- 319-663 7.
4 Saf ety UM60/72 M ower Saf ety Rules (R e v . 7/22/2004 ) If the clutch or bra ke pedal mech anisms can cont act mower components, do not put mower into service u ntil proper ly ad justed. Do not put mower into service unless discharge chute is installed and in good condition.
Saf ety 5 UM60/72 Mowe r Saf ety Rules (Re v . 7/22/2004) The maximum transport speed for towed and semi-mounted ma chines is 20 mph (32 km/ h). Regardless of t he max imum speed capability of the towing tractor , do not exce ed the implemen t’ s max- imu m tran sport s peed.
6 Safety MAN01 37 (9/14/01) DC4000A Check for leaks with cardboard; never use hand. Before loosening fittings: lowe r load, release pressure, and be sure oil is cool. Consult physician immediatel y if skin penetration occur s. W ARNING 19924-B 1 - PN 1 9924 PTO speeds higher than 2000 RPM can cause equipment failure and personal injury .
Safety 7 MAN01 37 (9/14/01) TO A VOID SERIOUS INJUR Y OR DEA TH, Read Operator ’s Manual (available from dealer) and follow all safety precautions. Keep all shields in place and in good condition. Operate mower from tractor seat only . Lower mower , stop engine and remove key before dismounting tractor .
8 Operation MAN013 7 (9/14/01) OPERATION The oper ator is resp onsible for the safe op eration o f this mower . The opera tor must be properly trai ned. Operato rs should be fami liar with the powe r unit, mower , an d all sa fety practic es befo re starting oper a- tion.
Operation 9 MAN01 37 (9/14/01) Operation Cont’d Adjust Cutting Height 1. Mower c utting height i s rai sed, lowered, and maintaine d by a djusti ng c aster and g auge w hee ls. Refer to Figur e 2 and accompanyi ng chart for approx- imate cu tting heig hts.
10 Operation MAN013 7 (9/14/01) Operation Cont’d Remove Mower from T ractor NO TE: Th e lift mech anism may be left on th e trac tor when mower i s removed. 1. Lift mower off of ground and rem ove adjust ment pins from g auge an d caster wheel adj ustment p oints.
Operation 1 1 MAN01 37 (9/14/01) Operation Con t’d Operating T echni ques Operating Tip s 1. Proper groun d spe ed will depen d upon the t er- rain, the height , type , and d ensity of mate rial to be cut. 2. Normally , gr ound spe ed wil l range from two to five mph.
12 Operation MAN013 7 (9/14/01) Operation Cont’d Uneven T errain Do not operate on steep slop es. Do not stop, st art, or change directions sud- denly on slopes. Use extreme care and reduce groun d speed on slopes and rough te rrain. W atch for hidden hazards on the terrain during operation.
Owner Service 13 MAN01 37 (9/14/01) OWNER SER VICE The inform ation in this sec tion is written for operator s who po ssess basic mecha nical s kills. If you need help, yo ur de aler has traine d servi ce tech nici ans availab le. For your protection, read and follow th e safety i nformatio n in th is manua l.
14 Owner Service MAN013 7 (9/14/01) OWNER SERVICE Cont’ d Lubrication 1. Do not let excess gr ease coll ect on or aroun d parts, particularly when opera ting i n sandy a reas.
Owner Service 15 MAN01 37 (9/14/01) OWNER SERVICE Cont’ d Figure 6 Lubric ation Points DC2962A REF DESCRIPTION FREQUENCY 1 Caster pi vot 8 hrs. 2 Chaster wh eel 8 hrs. 3 Blade S p indle 24 hrs. 4 G earbo x- Chec k level (check for leak s daily ) 50 hrs.
16 Owner Service MAN013 7 (9/14/01) OWNER SERVICE Cont’ d BLADE SER VICING Inspect b lades for conditi on and proper installatio n each time before oper ation . Replace an y blad e that is bent, exce ssiv ely nic ked, worn or has any othe r dam- age.
Owner Service 17 MAN01 37 (9/14/01) OWNER SERVICE Cont’ d Inst all Blades Y our dealer can supply ge nuine replacement blades. Substit ute blades may not meet original equipment specifications and may be dangerous. IMPORT ANT ■ We recommend you in stall a new Nylok bla de bolt when you replace the blade.
18 Owner Service MAN013 7 (9/14/01) OWNER SERVICE Cont’ d Replac e Belt ■ Use care w hen installing or removin g belt from spring -loaded idler at st ep 5. Springs stor e energy w hen exte nded and , if relea sed sudd enly , can cause personal injury .
Dealer Service 19 MAN01 37 (9/14/01) DEALER SER VICE The inform ation in thi s secti on is written fo r deal er servi ce pers onnel. The repair descr ibed h ere requ ires special skill s and too ls.
20 Dealer Service MAN013 7 (9/14/01) DEALER SER VICE Cont’ d Assemble Blade Spindle IMPORT ANT ■ Bearing adj ustment is set by pres sing sleeve against bearing cone until prope r adjustment is attained. ■ Improper positioning of seals can cause seal failure.
Dealer Service 21 MAN01 37 (9/14/01) DEALER SER VICE Cont’ d Inst all Blade S pindle IMPORT ANT ■ Pulley ins tallation sequenc e is ver y impor t ant for bearing life. Fol low the sequenc e exactly . 1. Insert spin dle thr ough b ottom of m ower deck and install t hree m ountin g bolts.
22 Dealer Service MAN013 7 (9/14/01) DEALER SER VICE Cont’ d UNIVERSAL JOINT REP AIR Figure 13 U-J oint Expl oded View Disassem ble U-Joint 1. Remove s nap rin gs from insi de of y okes i n four loca tions as shown in Fi gure 14.
Dealer Service 23 MAN01 37 (9/14/01) DEALER SER VICE Cont’ d Disas semble U-Joint cont’d 3. Clamp cup in vise a s shown i n Figur e 16 an d tap on yo ke to com pletely remove cu p from yoke. Repeat steps two and three for oppos ite cup. Figure 16 4.
24 Dealer Service MAN013 7 (9/14/01) DEALER SER VICE Cont’ d Assemble U-J oint 1. Place se als s ecurely on bear ing cu ps. Inser t cup into yok e from outside a nd pres s in with h and pres - sure as far a s possi ble. 2. Insert j ournal cross into b earin g cup wi th gre ase fittin g away from th e shaft.
Dealer Service 25 MAN01 37 (9/14/01) DEALER SER VICE Cont’ d Remove Gea rbox 1. Disconn ect driv e shaft an d remov e key fr om key- way . 2. Remove bel t and remov e gear stand fr om mower . 3. T urn gear stand over . There are two set screws i n the split taper bush ing; r emove them.
26 Dealer Service MAN013 7 (9/14/01) DEALER SER VICE Cont’ d NOTES Inst all Drive Pulley 1. Install dri ve pulley (19) wit h sp lit taper bush ing (12) o n gear box vertic al s haft.
T rouble Shooting 27 MAN01 36 (9/28/01) T ROUBLE SHOOTING T ROUBLE SHOOTING MOWING CONDITIONS Problem Possible Solutions Grass cut h igher i n center of swat h than at edg es Height of mower higher at front than at rear Check cutting hei ght adjustme nt.
28 T rouble Shooting MAN013 6 (9/28/01) T rouble Shooting Cont’d. * Check bel t for damage by laying it fla t on the floor. A belt that do es not la y flat (has humps or twists, indica ting broken or stre tched cor ds) it must b e rep laced.
Assemb ly 29 MAN01 37 (9/14/01) ASSEMBLY DEALER SET -UP INSTRUCTIONS Assemb ly of this mo wer i s the re spons ibility of th e Woods dealer . If should be de live red to the owne r complete ly as sembled , lubr icated, a nd adj usted for normal m owing condi tions.
30 Assembly MAN013 7 (9/14/01) Assembly Inst ructions Cont’d Inst all Left Front Lif t S top 1. Att ach lef t front lif t stop (4 ) and spac er plate (2) to tractor c lutch h ousing mounti ng pad (5) with bolts (1 0 & 1 1). B olt (10) is 5 m m shorter than bolt (1 1).
Assemb ly 31 MAN01 37 (9/14/01) Assembly Inst ructions Cont’d Inst all Right Front Lif t S top 1. Slide ri ght front li ft stop (4) ove r rockshaf t (3). 2. Place spacer plat e (2) o ver front lift stop and secu re both t o tractor clutc h hous ing m ounting pad (5) with bolts (7 & 8) and ha rdene d flat w ashers (9).
32 Assembly MAN013 7 (9/14/01) Assembly Inst ructions Cont’d Inst all Right Rear Rockshaf t 1. Jack u p rear of tr actor , block secu rely , an d remove right r ear tire. 2. Apply Loc tite ®a 242 to b oth 12 mm x 25 mm bolts (9). 3. Install right r ear rock shaft mounti ng brac ket (3) t o tractor tr ansmiss ion (2) , using bo lts (9).
Assemb ly 33 MAN01 37 (9/14/01) Assembly Inst ructions Cont’d Inst all Lef t Rear Rocksha f t 1. Jack u p rear of tr actor , block secu rely , an d remove left rear tire . 2. Apply Loc tite ®a 242 to b oth 12 mm x 25 mm bolts (9). 3. Install left r ear ro cksh aft mounti ng brac ket (3) to tractor tr ansmiss ion (2) , using bo lts (9).
34 Assembly MAN013 7 (9/14/01) Assembly Inst ructions Cont’d Inst all T ransport Lock-Up 1. Slide l ock-up bar (2) into left front lift st op (1). 1. Attach lo ck-up bar exte nsion (3) us ing 1- 1/4" hex bolts (10) an d 3/8" loc knut (9 ).
Assemb ly 35 MAN01 37 (9/14/01) Assembly Inst ructions Cont’d Assemble Mechanic al Lift P ull Rod 1. Thread ja m nut ( 17) onto p ull rod (7) unti l it bot- toms out. NO TE: F or tra ctor mode ls 700 0, 7200, a nd 7205, use pull ro d (7A) with ben d up to clear h ydrauli c li ne.
36 Assembly MAN013 7 (9/14/01) Assembly Inst ructions Cont’d PREPARE MOWER Inst all Discharge Chute 1. Positio n disc harg e chute (2) over stu d (5) o n mower fram e (1). 2. Install carri age bolts (3) (at tached to disc harg e chute as sembl y) and s ecure w ith nuts (4 ).
Assemb ly 37 MAN01 37 (9/14/01) Assembly Inst ructions Cont’d Inst all Rear Lif t Bars 1. Thread jam nut (3) on to upper rear lift bar (1) until it bottoms out. 2. Thread upp er rear lift bar i nto low er rear l ift bar (2) to obtain the 8 -1/4" di mension s hown.
38 Assembly MAN013 7 (9/14/01) Assembly Inst ructions Cont’d Inst all Rear Gauge Whe el 1. Assemb le gaug e wheel with grease fitting facing outward fo r lub rication a ccess. 1. Insert sle eve (68) t hrough whe el (6). 2. Place wa sher (6 3) on b olt (69) and in sert t hrough sleeve in whee l and r ear gau ge wheel arm (7 ).
Assemb ly 39 MAN01 37 (9/14/01) Assembly Inst ructions Cont’d Inst all Gearbox V ent Plug 1. Remove an d discar d sol id plug f rom top of gear- box cove r . 2. Remove l evel p lug (2 ) when fillin g and chec king oil lev el. 3. Fill gear box with SAE 90W oil unt il it re aches leve l hole in front of gear box.
40 Assembly MAN013 7 (9/14/01) Assembly Inst ructions Cont’d Att ach Mower to T ractor Refer to Figur e 37. Keep all persons away from operator c ontrol area while performing adjustments, service, or maintenance. Make sur e sprin g-activated lockin g pin or co l- lar slides free ly and is seated firml y in tract or PTO spline groove.
Assemb ly 41 MAN01 37 (9/14/01) Assembly Inst ructions Cont’d Adjust Mower with Me chanical Lif t 1. Remove c levis p in co nnecting rear pul l ro d (10) t o the rear li ft arm asse mbly (1 2). 2. Raise trac tor lower 3 -point l ift arms (3) to their highest p osition.
42 Assembly MAN013 7 (9/14/01) Assembly Inst ructions Cont’d PRE- DELIV ER Y CHECK LI ST DELIVE RY CHECK LIS T (DEALER ’ S RESPONSIBI LITY) Inspect the equipment th oroug hly after assemb ly to make sure it i s set up prop erly be fore deli vering it to the custo mer .
Part s PART S CONT AC T YOUR WOODS DEALER TO ORDER P A RT S T o locate your nearest dealer: Check the D ealer L ocator at ww w . WoodsEquipment .com, or In the U nit ed S tate s and Ca nada, p.
52 Appendix Bolt T orque & Size Chart s (Rev . 9/5/00) BOLT T OR QUE CHA R T Always tighten har dware to these values unles s a different tor que value or ti ghteni ng proce dure is listed for a sp ecific applica tio n. F ast eners mus t alwa y s be replace d with t he same grade as sp ecified in the m anual par ts list.
Appendix 53 Bolt T orque & Size Chart s (Rev . 9/5/00) BOLT SIZ E CHAR T NO TE: Char t shows bolt thread sizes and correspo nding head ( wrench) sizes for standard SAE and metr ic bol ts. ABBREVIATIONS A G ............. ............. ............ .
F-8494 (Rev . 7/15/2004) W oods Equipm ent Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illinoi s 61061 815- 7 32-2141 tel 815- 7 32- 758 0 fax www .
F-3079 (Rev . 7/15/2004) Wo od s Eq u i p m e n t Company 260 6 South Illinois Ro ute 2 Post Offi ce B ox 10 00 Oregon, Illinois 61061 815- 7 32-2141 tel 815- 7 32- 75 80 fax www .W oodsEquipment.com W ARRANTY (All Mode ls Except Mo w’n Machines) Please Enter I nformation Below and Sav e for Future Ref erence.
W oods Equipment Company 2606 Illi nois Route 2 South P ost Offi ce Box 1000 Oregon, Illi nois 61061 815-732-2 141 tel 815-732-7 580 fax © 2 001 Wo ods Equipmen t Company .
デバイスWoods 7000, 7192, 7194, 7195, 7200, 7205の購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Woods 7000, 7192, 7194, 7195, 7200, 7205をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはWoods 7000, 7192, 7194, 7195, 7200, 7205の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Woods 7000, 7192, 7194, 7195, 7200, 7205の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Woods 7000, 7192, 7194, 7195, 7200, 7205で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Woods 7000, 7192, 7194, 7195, 7200, 7205を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はWoods 7000, 7192, 7194, 7195, 7200, 7205の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Woods 7000, 7192, 7194, 7195, 7200, 7205に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちWoods 7000, 7192, 7194, 7195, 7200, 7205デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
