Woods EquipmentメーカーS30CDの使用説明書/サービス説明書
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OP E R A TO R ' S M A NU A L FL A I L SHR ED DER MAN0943 (1 1/8/201 1) Cente r Drive S30CD.
2 Introduction Gen’l (Rev . 3/5/2 010) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN094 3 (07/12/20 1 1) T ABLE OF CO NTENT S INTRODUCTIO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA T IONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN09 43 (07/12/201 1) SPECIFICATIONS Maximum Outside Bo dy Width: . . . . . . . 31ft. - 3in. Cutting Hei ght: . . . . . . . . . . . . . . . . . . . . 3in. - 18in. (7.62 cm to 45.7 cm) Width of Cut: . . . . . . . . . . . . . . . . . . .
Introduction 5 MAN094 3 (07/12/20 1 1) IMPORT ANT! BALANCE ST ATEMENT Both of t he Woods Center Dri ve Shre dder flai l tubes are balan ced as roto r assem blies to mee t or exce ed factory standar ds bef ore installa tion. After ins tallation , the shredd ers are sta tistica lly in spec ted to chec k bal- ance.
6 Safety Shredder _S30CD (07/12/201 1) TRAINING Safety instructions are important! Read a ll att achment and power unit manuals ; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer .
Safety 7 Shredder_S3 0CD (07/12/201 1) Inspect r ubber flaps and swing rod bef ore each use. Re place if d amaged or missing. Flap s must pivot and ha ng freely so th ere are no gaps. Do not put equipment into service until rep aired. Remove accumula ted debris from this equip- ment, power unit, and engine to avoid fire hazard.
8 Safety Shredder _S30CD (07/12/201 1) (Safety R ules conti nued fr om previous page) Look down and to the rear a nd make sure area is clear befo re operating in reverse. Do not operate or transpo rt on steep slopes. Do not stop, st art, or change directions sud- denly on slopes.
Safety 9 Shredder_S3 0CD (07/12/201 1) Make sur e all safe ty decal s are installed. Replace if d amaged. ( See Saf ety Decal s sectio n for location.) Make sure shields and guards are properly inst alled and in good condition. Rep lace if dam- aged.
10 Safety MAN09 43 (07/12/201 1) SAFETY & INSTR UCTIONAL DECALS A TTENTION! BECOME ALER T! Y OUR SA FETY IS INV O L VED! Replace Imm ediatel y If Dama ged! 3 - SERIAL NUMBER DECAL CAUTION PRECAUCION 1. Read Operator's Manual before starting. 2.
Safety 11 MAN094 3 (07/12/20 1 1) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALER T! Y OUR SAFETY IS INV OL VED! Replace Imme diatel y If Dama ged! (Saf ety Dec als contin ued on ne xt page) 6 - PN 50 030978 ROT A TING DRIVELINE HAZARD T o prevent serious injury or death from rotating driveline: 1.
12 Safety MAN09 43 (07/12/201 1) SAFETY & INSTR UCTION AL DECALS A TTENTION! BECOME ALER T! Y O UR S AFETY I S IN V OL V ED! Replace Immediatel y If Damaged! 14 - PN 50530315 W ARNING HIGH-PRESSURE FLUID HAZARD T o prevent serious injury or death: 1.
Operator Record 13 MAN094 3 (07/12/20 1 1) OPERATOR SIGN-OF F RECORD . Woods Equipm ent Company fol lows the gener al safety standards s peci fied by the A meric an Soci ety o f Agri- cultur al and B iolog ical En gineers (ASAB E) and t he Occupation al Safety an d Health Adm inistrati on (OSH A) for a gricul tural equ ipmen t.
14 Operation MAN09 43 (07/12/201 1) OPERATION The Woods Flail S hredder is des igned to pic k up an d shred cr op and plant resid ue left in the fiel d. Rotational power to th e flails is p rovided by the trac tor PTO. Be fam iliar with the flai l shre dder be fore start ing.
Operation 15 MAN094 3 (07/12/20 1 1) Figure 1 . Flail S hred der Princ ipal Compone nts PRE-OPERA TION CHECK LIST (OWNER'S RESPONSIB ILITY) NOTICE ■ This Pre-Operation Check List is provided for the operator . It is important to follow for both per- sonal safety and maintenance of the flail shredder .
16 Operation MAN09 43 (07/12/201 1) Figure 2 . T ractor F ront Weight 3. 3-Poin t Hitch The 3-point hi tch mode ls requir e that the trac tor be equipped w ith a Cate gory II or Category III 3-poin t hitch. If the h itch ca n be conve rted fr om one to th e other , use a Catego ry III to provide a wi der stance and more stabil ity .
Operation 17 MAN094 3 (07/12/20 1 1) 7. Use an abra sive whee l power saw to cut the male end of the shaft. Cut the same amount from bot h the splined s haft and the safe ty shield. Se e Figur e 4. Use a fi le to rem ove an y burr s from th e cut e nd.
18 Operation MAN09 43 (07/12/201 1) Without Quick Hitch Att achment: 10. Back tr actor lowe r 3-poi nt ar ms between lower mast plate s and a lign w ith lo wer 3- point hole.
Operation 19 MAN094 3 (07/12/20 1 1) Always s it in pow er un it seat w hen oper ating contr ols o r starting en gin e. Se cure ly fast en se at belt, place transmissio n in neutra l, engage brake, and ensu re all other co ntrols are d isengaged before st arting power unit engine .
20 Operation MAN09 43 (07/12/201 1) 1. Leave sta ndard fl ails loc ated b etween th e rows. 2. Remove ot hers and insta ll shorter flails to fol low ground c ontour . Be sure to m ount the s ame siz e flails o n opposit e side s of the tube. Me asure th e row spacin g and fla il posit ion ca refully to minimi ze ground c ontact.
Operation 21 MAN094 3 (07/12/20 1 1) STOPPING THE SHREDDER Befor e dism ountin g pow er unit or p erfor ming any service or maintenance, follow these steps: disengage power to equi pment, lower th.
22 Operation MAN09 43 (07/12/201 1) Figure 15 . Tr ans port Positi on 2. Set shre dder ba ck on all fou r wheels u sing 3-po int. Raise all shred der lift cyli nders to ma ximu m lift height. F lip tran spor t locks into tran spor t positio n (see Fi gure 16 ).
Operation 23 MAN094 3 (07/12/20 1 1) 3. Inspect the flail s and r otors for dama ge or entangled mater ial. Remove entangled mate rial. Repair or rep lace dam aged parts. 4. Inspect al l hydraulic hoses, lin es, coupl ers, and fittin gs. Tighten all l oose fittin gs.
24 Service & Maintenance MAN09 43 (07/12/201 1) SERVICE & MAINTENANCE Befor e dis mount ing pow er unit or p erfor ming any service or maintenance, follow these steps: disengage power to e.
Service & Maintenance 25 MAN094 3 (07/12/20 1 1) Figure 20 . PTO Driveli ne Lubri catio n Poin ts Figure 21 . Lubric ation Poin ts Daily or every 8 hours of operation 1. Lubricate PTO U-joints and o ver-runn ing c lutch. 2. Check ge arbox d aily or every 8 hour s of o peration .
26 Service & Maintenance MAN09 43 (07/12/201 1) Every 40 hours of operat ion - Figure 24 1. Lubricate r otor dri ve coupler s next to the coupler s on unders ide of unit and i nside of flai l tube (ac cess through wi ndows on back panel o f shredd er).
Service & Maintenance 27 MAN094 3 (07/12/20 1 1) LUBRICATION SERVICE RECORD NOTE: Se e page 2 4 through page 27 for details. C opy this page to c ontin ue serv ice recor d.
28 Service & Maintenance MAN09 43 (07/12/201 1) GEARBOX OIL LEAKAGE NOTICE ■ Major oil leakage from the gearbox s haft seal area is n ot a cceptable and c ould ca use the gear box to fail due to lack of lubrication and cooling. It is the operator ’ s res ponsibility to che ck the gear box oil level per the Lubrication Service T able.
Service & Maintenance 29 MAN094 3 (07/12/20 1 1) Figure 29 . Acceptable Oi l Leakag e Figure 30 . Dr ain Plug (Unde rside of Unit) 7. Re-install and tighte n drain p lug. 8. Dispose of use d oil in an appr oved co ntainer . 9. Add SAE 85W90 gear oil through t he dipsti ck cove r .
30 Service & Maintenance MAN09 43 (07/12/201 1) 7. Loose n mount ing bolts on one whee l assem bly . 8. Slide as semb ly alon g the fram e tube t o new pos itio n (see F igure 32). 9. T ighten mounti ng bolts to s pecifie d torqu e leve l. Figure 32 .
Service & Maintenance 31 MAN094 3 (07/12/20 1 1) Figure 34 . F ront Rubbe r Shield F laps 4. Replace da maged flap wi th new flap and secur e with cor rect hardw are. NOTE: Use onl y genuin e Woods parts when replacing flaps. SERVICING ROTORS (FLAIL T UBES) Do not handle knives with bare hands.
32 Service & Maintenance MAN09 43 (07/12/201 1) Figure 35 . Locking Collar Replacing Components 1. Place n ew stud bol ts into ge arbox us ing Loc tite ® No. 271 or equivalent. 2. Remount ge arbox. T he ge arbox oi l dipstick sho uld protrude o ut the top panel of th e shredder for checki ng and serv icin g.
Service & Maintenance 33 MAN094 3 (07/12/20 1 1) Figure 37 . S tub Sha ft A ssem bly Removing the Driveline 1. Shut off tract or and di senga ge PTO. 2. Disconn ect driv eline fr om PTO shaft. 3. Remove th e bolts a nd clamp that at taches the clutch t o the sh redder ’s input sha ft.
34 Service & Maintenance MAN09 43 (07/12/201 1) NOTES.
T roubleshooting 35 MAN094 3 (07/12/20 1 1) TROUB LESHOOTI NG The Woods Fl ail S hredder uses s winging f lails to pick up an d shred cro p resid ue left in the fie ld. It i s a sim ple an d reli- able syste m that req uire s minima l mainten ance. The fol lowing table l ists prob lems, c auses, and s olutio ns th at yo u may en count er .
36 Contour Flail Patterns MAN09 43 (07/12/201 1) WORKSH EET FOR CONT OUR FLAIL P A TTERNS.
Contour Flail Patterns 37 MAN094 3 (07/12/20 1 1) WORKSH EET FOR CONT OU R FLAIL P A TTERNS 24’.
38 Assembly MAN09 43 (07/12/201 1) ASSEMBLY DEALER SET-UP INSTR UCTIONS Do not allo w bystanders in the area w hen oper- ating, att aching, removing, assembl ing, or servic- ing equipment. Do not handle knives with bare hands. Careless or improper handling may r esult in ser ious injury .
Assem bly 39 MAN094 3 (07/12/20 1 1) 3. Attach cros smem ber to str ut upr ights. Tighten all mounting ha rdware at th is tim e per torque chart, Figure 41 . Figure 41 . Cr ossmemb er Installed 4. Pin piv ot tube s and cast er pivo ts to strut uprights as shown , Figure 42 .
40 Assembly MAN09 43 (07/12/201 1) ALL UNIT S 1. Install PTO driveline by slidin g the yoke with th e sli p clut ch over t he in put shaf t (F igur e 45).
Assem bly 41 MAN094 3 (07/12/20 1 1) SAFETY LIGHT INST ALLATION 1. Remo ve all comp onent s from sh ippin g carton. Make su re tha t all req uired hardwar e is inc luded . 2. Attach dual sa fety li ghts (Figu re 48) to s afety ligh t mounting b rackets ( 9) using cap scr ews (17) and lock nu ts (18).
42 Assembly MAN09 43 (07/12/201 1) END TOW HITCH IN STALLATION 1. Attach lower end tow hit ch mount (4) us ing carriage bolts (26) , and loc k nuts (25). 2. Attach tong ue locku p brack et (3) usin g car riage bolts (26), an d lockn uts (25). 3. Bolt hitc h (1) to tow hitc h moun t brackets (33) using c ap scre ws (27) and lock nuts (2 8).
Assem bly 43 MAN094 3 (07/12/20 1 1) Do not positi on jacks tands under wheels, ax les, or wheel sup ports. Compone nts can r otate and ca use shredde r to fall. 2. Consider the o verall sta bilit y of the bl ock ed unit. Just placin g jac kstands un derneath will not e nsure your safet y .
44 Assembly MAN09 43 (07/12/201 1) Figure 53 . Motor Assembl y Installed Assem bly H oses 1. Attach mal e quick cou pler (17 ) and adapter (16) to the end of hose (15 ). At tach tee (12) to th e opposite end of h ose. 2. Attach mal e quick cou pler (17 ) and adapter (16) to the e nd of seco nd hose (1 5).
Assem bly 45 MAN094 3 (07/12/20 1 1) Install Hose Clam p s 1. Place hose c lamps (3 6) aro und h oses ( 1 1) an d center h oses bet ween ce nter p late. 2. Mark cl amp holes in desi red loca tion on s hedder body and dril l two 1 1/ 32" ho les. 3.
46 Dealer Check Lists MAN09 43 (07/12/201 1) DEALER CH ECK LIST S PRE-DELIVER Y CHECK LIST (DEALER’S RESP ONSIBILITY) Inspect th e equipme nt thor oughly after assembl y to make sure t hat it is set u p proper ly before del iveri ng it to the cus tomer .
Part s 47 MAN094 3 (09/07/20 1 1) P AR TS INDEX FLAIL SHREDDER Center Drive FRAME ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8 - 49 FLAIL TUB E ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48 Part s MAN09 43 (07/12/201 1) CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY.
Part s 49 MAN094 3 (09/07/20 1 1) CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY P ARTS LIST R E F P ART QTY DESCRIPTION 1 NSS 1 30’ Shredder Bo dy 2 ---------- - Flail tube asy , right & l eft (see.
50 Part s MAN09 43 (07/12/201 1) FLAIL TUBE ASSEMBLY REF LEFT PA R T # RIGHT PA R T # QTY DESCRIPTION 1 1029355L K 1 029354LK 1 3 0’ Flail t ube w/k nives 1 102935 5HD 1029354H D 1 30’ HD Cotton t.
Part s 51 MAN094 3 (09/07/20 1 1) STRUT AND CASTER ASSEMBLY REF PART NO QT Y DESCR IPTIO N 1 1029554 4 Caster Pivo t Asse mbl y 2 1030508 4 Caster As sembly 3 90509009 4 Dust Ca p 4 90006060 4 7/8 NF .
52 Part s MAN09 43 (07/12/201 1) END T OW AND SAFETY LIG HT ASSEMBLY.
Part s 53 MAN094 3 (09/07/20 1 1) END TOW ASSEMBLY AND SAFETY LIGHT P ART LIST WEA SL E R ® AU TOMATIC CLUTCH WEA SL E R ® 30K 3-POINT PT O SHAF T WITH AUTOMATIC CLUTCH R E F P ART Q T Y DESCRIPTION.
54 Part s MAN09 43 (07/12/201 1) CENTER DRIVE GEARBOX R E F P ART QTY DESCR IPTION A 1026555 - P TO Shaf t complete 1-3/4 20-s pline 30K 3-poi nt with auto matic clutc h 1 1 9837 1 Slide lock rep air ki t 1.75 ID 2 90317418 1 1-3/4 20-S plin e yoke 3 5 8765 2 U-Joint c ross & bea ring kit 5 5E 4 90317613 1 Y oke & shaf t, 1.
Part s 55 MAN094 3 (09/07/20 1 1) RUBBER BELTING R E F P ART QTY DESCRIPTION 1 101 2202 8 Rubbe r belting 2 102 2647 8 Belt bar 3 102 9560 2 Belt bar 4 101 9561 2 Rubbe r belting R E F P ART QTY D ESC.
56 Part s MAN09 43 (07/12/201 1) RUBBER FLAP HYDRAULIC HOSE ASSEMBLY R E F P ART QTY DESCRIPTION 1 50531089 3 0 Rubber flap (12") 2 1 022659 7 Flap b racket, ri ght 3 1 022660 7 Flap b racket, l .
Part s 57 MAN094 3 (09/07/20 1 1) CENTER CUTTER KIT (OPTIONAL) W ARNING HIGH-PRESSURE FLUID HAZARD T o prevent serious injury or death: 1. Relieve pressure on system before repairing, adjusting, or disconnecting. 2. Wear proper hand and eye protection when searching for leaks.
58 Part s MAN09 43 (07/12/201 1) CENTER CUTTER KIT PART S LIST CENTER DEFLECTOR (OPTIONAL) R E F P AR T QTY DESCRIPTION 1 1024671 1 Blade hub 2 1016161 1 Motor housing 3 1024674 1 Blade, .
Appendix 59 Bolt T orque & Siz e Charts (Rev . 3/28/2007 ) BOLT T ORQUE CHART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list.
60 Appendix Bolt T orque & Size Chart s (Rev . 3/ 28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... ......
Index 61 MAN094 3 (07/12/20 1 1) INDEX A ASSEMBLY Dealer Set- Up Instr uctions 38 Optional E quipme nt Center Cut Kit Installation 42 Rubber Belting Installation 40 Rubber Flap Installation 40 Safety .
F-3079 (Rev . 2/14/201 1) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399 -663 7 f ax www .W oodsEquipmen t.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence .
F-8494 (Rev . 10/3/201 1) W ARRAN TY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mowers) W oods Eq uipment Co mpany ( “WOODS”) wa rrants thi s product to b e free fro.
W oods Equipme nt Com pa ny 2606 South Illi nois Ro ute 2 P ost Office Box 1 000 Oreg on, Illino is 61061 815-7 32-2141 te l 815-7 32-7580 f ax www .W oods Equipment.c om MAN0943 © 1994 Woods Equipment Company . All rights reserved. WOODS, the Woods logo, and "T ested.
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