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ww w.x ant rex .c om Sma rt choice for pow er C- Se rie s Mult ifun ctio n DC C ontr olle r Ma nu al T y p e C3 5 C4 0 C6 0 Own er’ s Manual.
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C-Series Multifunction DC C ontroller Owner’ s Guide.
Abou t Xa ntr ex Xantre x T e chno logy In c. i s a worl d-le ading supplie r of a dvance d power ele ct ronic s and con trol s with produ cts from 50 watt mobi le un its to one MW ut il ity-s ca le s.
ii i About This Gu ide Pu rpose The pur pose of this Guide is to provide expl a nati ons a nd proc e dures for in stallin g, oper ati ng, m aint a ining, and t rouble shooti ng t he C-S eries M ultif unction DC Contr oller .
About T hi s Guide iv 975 -0004-01-02 Rev D Chap te r 2 c ont ains inf ormation a nd proc edur es to install C-Se ries Multif uncti on DC Controll e r . Chap te r 3 c ont ains inf ormation a bout the opera tion of a C-Se ries Multif uncti on DC Controll e r .
A bou t T h is Guide 975-0004-01- 02 Rev D v Abbrev i at ions and Acr onyms R e l at ed In fo rmat ion Y ou c an find m ore infor matio n about Xantre x T echnolog y Inc .
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975-0004-01- 02 Rev D vi i Im portant Safety I nstructions Ge neral S afe ty In s truc t ions • Al l electri ca l wo rk mu s t be done in acco rdan c e wit h l ocal, nati ona l, a nd/or inter nationa l electr ica l codes.
Safety viii 975-0004-01- 02 Rev D B at tery Saf e ty In form at ion • Al way s w ear ey e pro tect io n, suc h as safet y g lasse s, w hen workin g with ba tt eries. • R emove all je welr y bef ore working with ba tte rie s. • Ne ver work a lon e.
Bat tery Safe ty Informa tion 975-0004-01- 02 Rev D ix CA UT ION: A batte ry can produc e th e foll owing hazards to pe rs onal safet y: • elec tri c al s hoc k, • burn from hig h-s hort -c i rcui t cu rren t, and/o r • fir e or explos ion from vente d gass es.
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xi Im portant S afety In structions - - - - - - - - - - - - - - - - - - vii 1 Introduction Fe atur es - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Op era ting Mo des.
Contents xii 975-0004-01-02 Rev D Automati c/Manua l Bat tery Equali z atio n (EQ) and Low Vol ta ge Reconnect (LVR) Jumper - - - - - - - - - - - - - - 21 Adj ustin g the C-Serie s Volta ge Setting s .
Content s 975-0004-01- 02 Rev D xiii 3 Operat ion Ba sic Op era tion - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5 4 LE D S ta tus Ind icat or - - - - - - - - - - - - - - - - - -.
Contents xiv 975-0004-01-02 Rev D Ba tter y Si zing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7 6 Eq ual izat ion Char gin g - - - - - - - - - - - - - - - - - - - - - - - - -.
xv Figur e 1- 1 C-Se ries Multif uncti on DC Cha rge Cont rolle rs - - - - - - 2 Fig ure 1 -2 3-s tag e B att ery Ch ar ging Pro ce ss - - - - - - - - - - - - - - - 5 Fig ure 1 -3 PV Ch ar ge C o ntr .
Fi g u r e s xv i 975 -0004-01-02 Rev D Fig ure 2 -22 A WG Wir e G aug e R ef erenc e C h art - - - - - - - - - - - - - 4 0 Fig ure 2 -23 PV Char g e Co ntr ol Mod e Wi rin g - - - - - - - - - - - - -.
xv ii Tab le 2- 1 Fa ctor y Defau l t Setti n gs for C-S eri es Co n tro l lers - - - - 1 9 Table 2-2 Var ia nces in Charging Volta ge based on Ba tter y T emp era tur e - - - - - - - - - - - - - - - .
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1 Intr oduction Chapt er 1 des cribes featur es and func t ions of the C-Series Multifunction DC Controller . Fo r i nformatio n on: See: “Fea tur es” page 2 “Operat ing Modes ” page 3 “Cont.
Int roduction 2 975 -0004-01-02 Rev D F eatu res The C35/ C40/ C60 ( C-Se r ie s ) controll e rs can be used with 12-vol t, 24-vol t, or 48-vo lt DC systems (depe nding upon mode l) a s Charge Contro ller or a Load Contr oll er .
Operating Modes 975-0004-01- 02 Rev D 3 • I ndoor -type, powder -coate d enclosure, for wa ll mountin g. • C onfor mal-coate d circuit bo ards, pl ated ter minals , powd er -coated meta l compone nts, and stainl e s s steel fa stene rs im prove s t olerance to host ile e nvi ronments.
Int roduction 4 975 -0004-01-02 Rev D Char g e Control Mode In the Cha rge C ontrol m o de, t he C-Ser ie s controls how the batt e rie s are char g ed by the DC source (sol a r , wind, or hyd ro). I t uses a 3- stage ch arging pr otocol t o maint a i n batte ry vol ta ge at bulk and/or floa t leve ls.
Operating Modes 975-0004-01- 02 Rev D 5 Bulk Stag e Du rin g this st age, the bat teri es ar e ch arged at the bu lk vo lta ge sett ing and maxim um curr ent out put o f the DC sour ce. Whe n t he ba tter y vo ltage reache s t he bulk volta ge se tti ng, the contr ol le r acti va t es th e next stage (ab sor ption).
Int roduction 6 975 -0004-01-02 Rev D Batter y T emperature C o mpensation The option a l Battery T emper at ure Sensor (BTS ) autom at ical ly adjusts the char ging process of the C- Ser ies contr ol ler .
Controller F unctions 975-0004-01- 02 Rev D 7 Co ntroll er F un cti on s The C- Se r ie s can be configur ed to func tion as thr ee d iff e rent contr ol lers: • PV Cha rge Contr ol ler (Char g e Co.
Int roduction 8 975 -0004-01-02 Rev D If the curre nt from the PV array rea ches 85 amps, the contr ol le r will tur n of f to prot ect the ci rcui try . In the eve nt of a s hutdown, the c ontroll e r automati c ally res ets i tself a fter 10 mi nutes ( if over curre nt condi tion is no long er p resent) .
Controller F unctions 975-0004-01- 02 Rev D 9 Diver sion Loads Div ersion con trol r e qu ires a sepa rate “ dum p ” load t o r egul at e t he battery . This l oa d must be able to abso rb more power tha n t he c har ging sourc e is able t o produ c e at its pe ak o utput, or t he DC voltage will be come unregula ted.
Int roduction 10 975 -0004-01-02 Rev D Loa d Contr olle r The C-Serie s contro ller ca n opera te as a Low V o lta ge Dis connect (L VD) f or DC lo ads to prevent ov er -disc harge to batt e rie s dur ing peri ods of poor char ging or exces sive loads.
Controller F unctions 975-0004-01- 02 Rev D 11 or aut omatic reconne ct when the C-S er ie s is use d as a lo ad contr ol ler . Do n ot use thi s decal i f usi ng the C- S er ie s contr ol ler as a PV Char ge Contro ller or Diversi on Control ler .
Int roduction 12 975 -0004-01-02 Rev D Op tio n al Ac ces so r ie s Th e f ollow a cce ssori es can be pu rc has ed f o r us e with the C-Se ries Multif uncti on DC Controll e r : • Di spl ay M et ers : The CM facepla te or CM/R remote di splay pr ovide a d igital dis play f or monit oring the C -S e ri es c on tr oll er ’ s oper ation.
2 Installation Chapt er 2 contains infor mation and pr ocedures to install C-Series Multifunction DC Controller . Fo r i nformati on o n : Se e: “Pre-Ins tall ation” page 14 “Mountin g the Con t.
Insta llation 14 975 -0004-01-02 Rev D Pr e- Inst al l atio n Th e inst ru ction s that fo llow are app l icab l e to the typic al i nstalla ti on. Fo r spe cial appli c ati ons, consul t a qua lifie d ele ctr ician or your Xantre x Certi f ied Deal er .
Pre-Installation 975-0004-01- 02 Rev D 15 kno ckou ts before maki ng any wir ing conne ctions. It is also re commended t o use bushi ngs or condui ts to p r otect the wirin g from damage from rough edges in the knockout hole s.
Insta llation 16 975 -0004-01-02 Rev D Mo unting the Co nt rol ler The C-Serie s contro ller is design e d f or ind oor mounting . Care should be take n in selecti ng a locat ion and when mountin g the enclosur e. A void mounting it in direc t s unlig ht t o pre vent h e atin g of the enc losure.
Pre-Installation 975-0004-01- 02 Rev D 17 If us ing “seale d” ba tterie s, th e co ntrolle r c an be m ount ed in t he same enclosur e as long as it is adequa te ly ventil a t ed. W ARNING : Explosio n/Corr osion Haz ard Do no t lo c a t e th e C-Series c ont roller in a se aled com p a rtmen t with t he ba tte ri e s.
Insta llation 18 975 -0004-01-02 Rev D Configuring the C- Seri es Cont ro ll er Befor e maki ng any wiring conne ctions to the C-Seri es contr ol ler , it must be configur ed for the desi red mode of oper ation. Th e f ollowi ng s ectio ns d escribe t he how to conf igure t he unit for t he de sire d appl ication a nd f unction.
Configuring the C- Series Controller 975-0004-01- 02 Rev D 19 T able 2-1 F ac tor y De f au l t Se t tin g s f o r C -Se r ie s Co n tr o ll ers Set t ing C35, C40 and C6 0 Bat te ry V oltag e 12 vo l.
Insta llation 20 975 -0004-01-02 Rev D Oper ating Mode J umper Th is jum per det er min es the o pera tin g mod e. P lace t he jum p er over t he pin s that correspo nd to t he de sire d mode .
Configuring the C- Series Controller 975-0004-01- 02 Rev D 21 Automatic /Manual Batter y Eq ualization (EQ) and Low V oltage Reconnect (L VR) J ump er Depe nding on the m ode of operatio n chosen, th .
Insta llation 22 975 -0004-01-02 Rev D Ad jus ti ng t he C- Se ri es V ol ta ge S ett in gs The char ging voltage set point s and voltage rec onnect / di sco nnect setti ng of the cont ro ller are ad justable using two rota r y p otentiom eter co ntrols.
Adjus ting the C -Se ries Voltag e Se ttings 975-0004-01- 02 Rev D 23 For FL OA T ch arge v ol tag e, t he p ot ent iom eter s cale is ca libra ted f oll ows: • 12-vol t syste m: 12.5 to 14.5 vol ts i n in crements of 0.2 volts, • 24-vol t syste m: 25.
Insta llation 24 975 -0004-01-02 Rev D Sett i ng V ol tage P a ramet ers f or Load Co ntro l Mo de T o change the Low V olt ag e Disconne ct (L VD) and Low V oltag e R ec onnect (L VR) settin gs, use the same BULK and FLOA T po tentiom eters.
Adjus ting the C -Se ries Voltag e Se ttings 975-0004-01- 02 Rev D 25 The scale fo r the Lo w V oltage Disc onnect setting is ca libra ted a s follows: • 12-vol t syste m: 10.5 to 12.5 vol ts i n in crements of 0.2 volts, • 24-vol t syste m: 21.0 to 25.
Insta llation 26 975 -0004-01-02 Rev D Sett i n g V o lta ge P a ramet ers Di ve rsio n C ont rol Mode Wh en the C-S eri es c on tr oll er is config ured f or Diversion Contr ol mode, yo u can se t the v oltage at which t he uni t begin s diverti ng curren t t o a diversion load (hi gh v oltage di versi on).
Adjus ting the C -Se ries Voltag e Se ttings 975-0004-01- 02 Rev D 27 Fi gure 2- 14 V olt a ge Settings with R 46 Resist or Clipped CA UTIO N: Damage to Bat teries It is n ot re co m men d e d to al lo w an e q ua li z e c h arge to o cc ur if th e R4 6 R esist or is c l ippe d.
Insta llation 28 975 -0004-01-02 Rev D Us ing a Digita l V o ltme ter to Ad just V oltag e Settin gs A di gital DC vol tmete r (DVM) can be used t o provide a mo r e ac curate sett ing of vol tage pa ramet ers. T est points a re provi de d at the mid-range on the sca les for this pur pose.
Adjus ting the C -Se ries Voltag e Se ttings 975-0004-01- 02 Rev D 29 Fo r examp l e for a 48-vol t sys t em: T o set BULK voltage to 56.4 volts : 1. Point the BULK potenti omete r to the mid-ra nge positio n. 2. Adj ust the potentiom eter until the DVM displays 1.
Insta llation 30 975 -0004-01-02 Rev D Equa li za ti on C hargi n g The C- Se r ie s off e rs either ma nual or automatic tr igger ing of t he equal izat ion char ging process .
Equalization Charging 975-0004-01- 02 Rev D 31 Ma nua l Eq ualiza tion Manual e qualiz ation of the bat tery can be enabl ed by pressing t he Reset Swit ch on the rig ht side of the C-S eries un til the st at us LED indicato r begins to alte rnat e between red and gre en .
Insta llation 32 975 -0004-01-02 Rev D Aut oma tic Equal ization The C-Serie s contro ller ca n auto ma tica l ly trigg er an equa liza tion char ge ever y 30 days.
T emp er atu r e C omp ens a ti o n 975-0004-01- 02 Rev D 33 T ermin at ing the E qualization P rocess T o stop the equa lization pr ocess, press the rese t switch on the right side of the uni t until the status LED stops alternat ing betwe en r ed a nd green.
Insta llation 34 975 -0004-01-02 Rev D T emp er atur e Com pensat ion Ba sed on B atte ry T ype The C -Se ries c ont rol ler uses t he batt ery type to determine t he t emperatur e c ompensated voltage s e ttings . The te mpera ture comp ensate d char ging voltag e is normally ba sed on a Lea d – Acid type s of battery .
T emp er atu r e C omp ens a ti o n 975-0004-01- 02 Rev D 35 T able 2-2 V ariances i n C harging V oltage ba s ed on Battery T em per ature T emperat ure (ar ound the BTS) 12-vo lt units 24-vol t unit.
Insta llation 36 975 -0004-01-02 Rev D If us ing a BTS, when t he batter y t emperatur e d r ops be low 77°F (25 ° C), the regula ti on vo ltage sett ing aut omatica lly i ncreases. When the t empera ture r ises above 77°F (25 °C) the re gulation battery voltage s e tting automati call y dec reases.
Grounding 975-0004-01- 02 Rev D 37 Grounding The C-Serie s contro ller is design e d to work wi th b oth nega tive ground and unground e d ele ctric al syste ms.
Insta llation 38 975 -0004-01-02 Rev D Wi r i n g D C T erm inal C onn ector Locat ions T ermi nal conne ctor s for DC wiring are locate d on the lower edge of the circ uit boar d.
Wi ri ng 975-0004-01- 02 Rev D 39 T erminal T orq ue Requir ements On ce the wire s hav e b een ins tal le d, torqu e the ter mi nal s a s foll ows. Be careful not t o over tigh ten.
Insta llation 40 975 -0004-01-02 Rev D Mi nimum R ecommended W ir e G au ge The mini mum recommende d wire gauge is: • C35 and C40 Mode ls: #8 A W G with a 75 °C (167 °F) ins ulation r ating • C60 Models : #6 A W G , with a 90 °C (194 °F) ins ulation r ating The te rmina ls on the C- Ser ies will accept up to #2 A WG (33.
Wi ri ng 975-0004-01- 02 Rev D 41 contr ol ler are str ongly r ecommende d. Put a surge prote ction devic e on the input line of t he C -S eri es c ont r oll er bet ween t he PV array and the cont rolle r .
Insta llation 42 975 -0004-01-02 Rev D Long-dis tance wire runs If the re is a signi fican t dis tan ce bet ween t he PV array and the contr ol le r an d/or the controll e r and the bat te ry , lar ger wires ca n be used to r educ e the vo ltage drop a nd im prove perfo r ma nce.
Wi ri ng 975-0004-01- 02 Rev D 43 T able 2-4 One- W ay Wir e Dista nce a nd Wire Size Maximum One-way W ire Distanc e for a < 3% V o ltage dro p 12 Vdc Applicat io n Sho wn Fo r 24 Vdc Sy stem s , Multiply d ist ance by 2 Fo r 48 Vdc Sy stem s , Multiply d ist ance by 4 Distan ce in F e et (me ters) Distance in Fee t (Mete rs) a a.
Insta llation 44 975 -0004-01-02 Rev D PV Ch ar g e Contro l Mode W iring The pro cedur e below is ill ustra ted in Figure 2-23 . T o c onn ect th e C-S eri es con tr oll er a s a c harg e con troller: 1. Conne ct the PV ar ra y’ s posi tive (+) output to the PV ar ray disc onnec t.
Wi ri ng 975-0004-01- 02 Rev D 45 Fi gure 2- 23 PV Char ge Control Mode W irin g 4 2 1 7 5 6 8 A 3 9 A Batter y Po si t i ve (+ ) PV + A r r ay Posit i ve ( +) PV A rray Negati ve (–) Batter y Nega ti ve ( –) Common N e gat ives Ensure the pr oper grou nding is in place fo r the enti re syst em.
Insta llation 46 975 -0004-01-02 Rev D Dive rsion Cont r ol Mode W iring The pro cedur e below is ill ustra ted in Figure 2-24 . Wh en usi n g the C-S eri es unit a s a Di versi on or DC Loa d Contr oll e r , the DC load needs to be conne ct ed to the con tro ller t erm in als m arked as PV +/ LOAD + and CO MMON NE GA TIV E .
Wi ri ng 975-0004-01- 02 Rev D 47 Fi gure 2- 24 Diversio n Contr ol Mode W iring 4 2 1 7 5 6 8 A 3 Ensu re th e prope r gro undi ng i s i n place f or th e enti r e syst em.
Insta llation 48 975 -0004-01-02 Rev D D C Load C o ntr o l Mode W iring The pro cedur e below is ill ustra ted in Figure 2-25 . T o c onn ect th e C- Ser ie s co n tr ol ler as a D C l oad cont roll er: 1. Conne ct a ca ble f rom the BAT POS ITI VE termina l on t he contr ol le r to a batte r y disconne ct.
Wi ri ng 975-0004-01- 02 Rev D 49 Fi gure 2- 25 Load Contr ol Mode Wirin g 4 2 1 5 3 Batter y P osi ti ve ( +) D C Loa d Posit i ve ( +) DC Load Neg ative ( –) Ba tter y Nega ti ve (– ) Co m mon N.
Insta llation 50 975 -0004-01-02 Rev D Ins tal li ng Opt iona l Acce ss orie s The fol lowing sections descr ibe how to inst all the opt ional acc ess o ries ava ilabl e for the C-S erie s Mul tifunc tion DC Contr oll er .
Inst alling O pt iona l Acc essori es 975-0004-01- 02 Rev D 51 Ins tal ling the B att ery T empe r atur e Sensor T o instal l the BTS: 1. Inst a l l the BTS on t he side of the batte r y below the elect rol yte l eve l.
Insta llation 52 975 -0004-01-02 Rev D R ei nst alli ng t he F ac epl ate T o reins tall t he face pl ace o n t he C -S eri es cont rolle r : 1. Ali gn fac eplat e with front of chas sis so that scre w hole s i n the corner s line up. 2. Inse rt the phi llip s s crews i nto the scre w hol es a nd t ighten.
3 Op era tio n Chapt er 3 contains infor mation about the operation of a C-Series Multifunction DC Controller . Fo r I nformat io n o n: See: “Basic Operat ion ” page 54 “LED St at us Indic ator.
Operat ion 54 975 -0004-01-02 Rev D B as ic Op er at ion The C-Serie s contro ller (a ll models) ha s one multic olor LED st atus indicator a nd one r ese t bu tton.
LED St atu s In di ca to r 975-0004-01- 02 Rev D 55 LED St at us Ind i cat o r The mult ic olor LED on the base unit, or the optiona l CM fa cepla te or CM/R remote, ind icates the o perating stat us of t he controll er . A color -c oded label is included on the cover of t he contr oller expl a i ning the status LED’ s indication s.
Operat ion 56 975 -0004-01-02 Rev D Cha rg e Con trol or Dive rsion Contr ol Indicatio ns (G reen ) Th e f lashin g r at e of t he L ED i ndica te s t he c o ntroll er ’ s s tag e of ope rati on and appro ximate battery volt a ge. • One to four flas hes in dica t es the contr oller is in th e Bul k sta ge.
LED St atu s In di ca to r 975-0004-01- 02 Rev D 57 For exampl e, if the s ystem batte ry volta ge is 24 volt s and the i nternal B ulk v oltage se tt ing is set for 28 vo lts, y ou ca n esti m ate how m uch be low t he Bulk setting the batte ri es are by subt rac ting th e number i n Ta b l e 3 - 1 (th e interna l Bulk sett ing).
Operat ion 58 975 -0004-01-02 Rev D Equal ization Mode I ndication (Red/gr een) Be sure to read all cauti ons a nd warning rega r ding equa liz ation c har gin g batt e rie s BEFORE allowing an equa liza tion char ge to oc cur . Da mage t o batt e rie s can occur .
LED St atu s In di ca to r 975-0004-01- 02 Rev D 59 Err or Mode Indica tion (Or ang e) The C-Serie s Multifu nction DC Contro ller er ro r m od es i ncl ude the following .
Operat ion 60 975 -0004-01-02 Rev D F as t B linking Orange When the over - c urr ent or over -t e mpera ture pr otect ion syste m has c ause d t he c ontrolle r t o shutdown, the s tatus L ED will be ora nge and will bli nk fast ( about once a secon d).
Re s et Sw it ch 975-0004-01- 02 Rev D 61 Re se t Sw it ch Use the Reset Switc h o n the side of the chass is for the foll owing c o nditi ons. • T o ma nuall y initi ate bat tery e quali zatio n in C har ge Contr ol mode, press and hold the Reset Swi tch until the re d and green LED start to f lash.
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4 T r oubl eshoot ing Chapter 4, “ T roubles hoot ing” contains information about identifying and resolving possible problems with systems using a C-Seri e s Multif unc tion DC Contro ller .
T roubleshooting 64 975 -0004-01-02 Rev D PV Ch arg e C ont r ol T roubles hooti ng The fol lowing table list s possibl e proble ms th at m ay aris e when using the C -Ser ies Multi funct ion DC Controlle r as a PV C har ge C ontrol ler .
PV C harge Control T roubleshooting 975-0004-01- 02 Rev D 65 Current une ve n betwee n m u lt ip l e co n tr o l le r s . A. Solar array s are supp lying dif feren t amo unts of curr ent to ea ch c h arge c on tr oll er . B. Cha rging s et point s a re no t all s et the s am e.
T roubleshooting 66 975 -0004-01-02 Rev D Div ersion C ontrol T roubl es hootin g The fol lowing table list s possibl e proble ms th at m ay aris e when using the C -Ser ies Multi funct ion DC Controlle r as a Div ersio n Contr oll er .
Diversion Control T roubleshooting 975-0004-01- 02 Rev D 67 Divers ion lo ad operat es while a generator (fu el power ed) is runni ng. Bu lk V olt age se tt ing on di ve rs ion co ntrol ler is se t too cl os e to other c har g er s ett in gs.
T roubleshooting 68 975 -0004-01-02 Rev D Load Cont r o l T roubl eshoot ing The fol lowing table list s possibl e proble ms th at m ay aris e when using the C -Ser ies Multi funct ion DC Controlle r as a Load Cont ro ller .
A S pecifi cations Appendix A, “Specifications” provide the specif ications for the C -Series Multif unction DC Control ler . Fo r i nformatio n on: See: “Ele ctric al Speci ficat ions” pa g e.
Specif icat ions 70 975 -0004-01-02 Rev D El ect ric a l Sp ecif i cat ion s Th e follo w in g lists the el ectri ca l spe cifi cat io n s for the C -S e ri es c on tr oll er s Models C35, C40, and C60.
F e ature s and Optio ns Sp ecific ation s 975-0004-01- 02 Rev D 71 F ea t ur es an d O pti on s Sp eci fica tio ns The f ol lowing lis ts the f eature s a nd opti ons s pecific ation s for th e C -Se ri es c ont rol ler s M odels C35, C40, and C60.
Specif icat ions 72 975 -0004-01-02 Rev D Env i r o nm ent al S pec i fic a tio n s The fol lowing lists the enviro nmenta l speci ficatio ns for the C -S e ri es c on tr oll er s Models C35, C40, and C60.
B Bat teries Appendix B, “Batteries ” descr ibes types of batteri es. Fo r i nformatio n on: See: “Batt ery T ypes” pag e 74 “ B atte r y Si zi n g” pa ge 7 6 “Equal izat ion Ch ar gi ng.
Bat terie s 74 975 -0004-01-02 Rev D Ba tt er y T y pe s Bat teri es c ome i n di ff er ent si z es, t ype s , amp- hour c apacit y , vol ta ges and chemistr ies. Here are a few guideli nes that will help in ba ttery s e lec tion , and ensur e th a t the batte ries ar e prope r ly main taine d.
Ba tt er y Typ es 975-0004-01- 02 Rev D 75 V ented bat te ries usu ally have bat t e ry caps . The caps may appe ar to be s ealed, but are not. The caps should be removed peri od icall y t o ch ec k t he leve l o f elect rol yte . W hen a c ell is l ow , dist illed wat er should be added after t he batter y is full y cha r ged.
Bat terie s 76 975 -0004-01-02 Rev D N iCad and N i F e Batteries The Xant rex C-Ser ies is compa tibl e with NiCad (nic ke l-c admium) NiFe (nic kel -iro n) and alka li ne-t ype batt e ries, whi ch mus t b e ch ar ged t o a h igher vol tage leve l t o achi eve a full charg e.
Equalization Charging 975-0004-01- 02 Rev D 77 Equa li za ti on C hargi n g Approxi m ate ly ever y month, som e batte ries may need to be “e qualiz ed.” S ince the individua l cells of the batt ery are no t i dent ical , some cells may not be ful ly char g e d when the cha rgi ng process is co mpleted.
Bat terie s 78 975 -0004-01-02 Rev D CA UTIO N: Damage to Bat teries Equa liz atio n shou ld be don e onl y on ve nt ed (not seal ed or mainte na nce-free) l ead -acid, liqu i d-ele ctroly te ba tt eries. The batt e ry manufactur er should be consul ted before at te m pting to equa lize any othe r batte ry type .
Equalization Charging 975-0004-01- 02 Rev D 79 Eq ualizat ion S etpoint s (Non -Sealed Ba t ter ies O nly) T able B- 1 T ypical Bulk and Float Setpo ints for Batter ies B a ttery T ype Bulk V olt s Float V o lts Eq uali zing Cha r ge Default Se tti ngs (knobs at nine o’c loc k posit ion) 14 .
80.
C Diver sion Loads Appendix C, “Diversion L oads” provides additional information about Diversion Loads. Fo r i nformatio n on: See: “Div ersio n L oad T ypes ” page 82.
Diversion Loads 82 975 -0004-01-02 Rev D Div ersi on L o ad T y pe s Sev era l diff er ent types of diver sion loads are ava ilable to the alt ernat ive e n er gy ma rk et. The se l oads a re des igne d to oper a te with the power outp ut level s common to most di versi on l oad c ontroll e rs.
D iv ersion Load T ypes 975-0004-01- 02 Rev D 83 Regar dle ss of t he ty pe of di version load y ou de c ide t o utili z e, make su re th at the diversion load c an hand le all the power the cha r gi ng s ystem is capable of putting out. Parall eling heate r ele ments ( whethe r open air or water heat er) will allow more power d issip ation.
84.
85 W a rr anty and Pr oduct In formatio n Wa r r a n t y What does thi s warr ant y cove r? This Li mi t ed W arr anty i s pr ovided b y Xa ntre x T echno logy , Inc . ( "Xa ntrex ") and cove rs defe cts in wor km an shi p an d m a te rial s in your C- Se ries Mult ifunc tion DC Co ntrol le r .
W ar ranty an d Prod uct I nf orma tio n 86 975 -0004-01-02 Rev D Di re ct ret ur ns m ay be p er f or m ed ac cor ding t o the Xa nt rex Retu rn Mat eria l Aut horiz at ion Po licy des cribe d i n you r prod uct manu al. Fo r s ome pr odu cts, Xant rex m aint ains a ne twor k o f re gional Auth or ize d Ser vice Cen te rs .
Retu r n Mate ria l A utho riza t ion P ol i cy 975-0004-01- 02 Rev D 87 P AR T ICULAR PU RPOSE TO THE EXT ENT REQ UIRED UNDER APPLICA BLE LA W TO APPL Y TO THE PRODUCT SHALL BE LIMITED IN DURA TION TO T HE PERIOD STIPULA TED UNDE R T HIS LIMITED W ARRANTY .
W ar ranty an d Prod uct I nf orma tio n 88 975 -0004-01-02 Rev D Return Proce dure 1 . Pa ckage t he un it saf ely , pre fera bly usi ng t h e or igi nal box and pa cking mat e r ia ls . Pl ea se ensu re that your produc t is shi pped ful l y ins ured in t h e ori gin al pack aging or e qui valen t.
Information About Y our System 975-0004-01- 02 Rev D 89 Inf orm atio n Ab out Y our Sys tem As s oon a s you op en you r C-S er ie s M ult i f unc tion DC Cont roll er pack age, r ecord t he f ol lowing inf orma tion an d be su re to kee p your pro of of pur cha se.
90.
Acce ssor ie s 12 Aut om atic E qual iz at ion 32 Batt ery Sa fety I nforma tion viii Ba tt ery T emper atu r e Co m pe nsat ion 6 Batt ery T e mper a t ure S ensor 12 , 51 BULK cha r ge vol ta ge 22 .
Index 92 975 -0004-01-02 Rev D Re set Swit ch 59 Safet y I nstructi ons v ii se rial num ber 89 T e st P oin ts f or V oltag e S e tt ing s 28 T orque R e qu irements 39 T roubls hoo ti ng 6 4 V o l t.
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Xantrex Technology Inc . 1 800 670 0707 Tel toll fr ee NA 1 360 925 5097 Tel direct 1 800 994 7828 Fax toll free NA 1 360 925 5143 Fax direct c usto mers er vi ce@ xa n trex .
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