Xantrex TechnologyメーカーXPR 60-100の使用説明書/サービス説明書
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Operating Manual XPR 10-600 XPR 20-300 XPR 30-200 XPR 40-150 XPR 60-100 XPR 80-75 XPR 100-60 XPR 150-40 XPR 300-20 XPR 600-10 XPR 6000 Watt Series Programmable DC Power Supply.
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Operating Manual for XPR 6000 Watt Series Programmable DC Power Supply.
ii Operating Manual for XPR Series Power Supply Limited W arranty What does this warranty cover and how long does it last? This Limited W arranty is provid ed by Xantrex T echnology , Inc. (“Xantrex”) and covers defects in workmanship and materials in your XPR 6000 W att Series DC Power Supply .
Release 1.1 iii Direct returns may be performed accordi ng to the Xantrex Return Material Authorization Policy described in your pr oduct manu al. For some products, Xantrex maintains a network of regional Authorized Service Centers. Call Xantrex or check our website to see if your product can be repaired at one of these facilities.
iv Operating Manual for XPR Series Power Supply Disclaimer Product THIS LIMITED W ARRANTY IS THE SOLE AND EXCLUSIVE W ARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YO UR XANTREX PRODUCT AND IS, WHERE.
Release 1.1 v Information WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, UNL ESS SPECIFICALL Y AGREED TO BY IT IN WRITING, XANTREX a. MAKES NO W ARRANTY AS TO THE ACCU RACY , SUFFICIENCY OR SUIT ABILITY OF ANY TECHNICAL OR O THER INFORMA TION PROVIDED IN MANUALS OR OT HER DOCUMENT A TION PROVIDED BY IT IN CONNECTION WITH THE PRODUCT ; AND b.
vi Operating Manual for XPR Series Power Supply W arnings, Cautions, and Notes W arnings, cautions, and notes are defined and formatted in this manual as shown below . Power Supply Safety W ARNING Describes a potential hazard which could result in injury or death, or , a procedure which, if not performed correctly , could result in injury or death.
Release 1.1 vii About This Manual Who Should Use This Manual This manual is designed for users who un de rstand basic electrical theory , especially as applied to the operation of power supplies.
About This Manu al viii Operating Manual for XPR Series Power Supply.
Release 1.1 ix Contents About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Content s x Operating Manual for XPR Series Power Supply Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Single Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Content s Release 1.1 xi Appendix A. Specifications and Characte ristics Electrical Specifications—Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 AC Line Input Specificat ions . . . . . . . . . . . . . . . . .
Content s xii Operating Manual for XPR Series Power Supply.
Release 1.1 xiii List of Tables Table 1.1 Rear Panel S1 Switch Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Table 1.2 Rear Panel J1 Connector Terminals and Functions . . . . . . . . . . . . . . 23 Table 2.1 Basic Setup Procedure .
List of T ables xiv Operating Manual for XPR Series Power Supply.
Release 1.1 xv List of Figures Figure 1.1 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Figure 1.2 Front Panel Display, St atus Annunciators . . . . . . . . . . . . . . . . . . . . . . 19 Figure 1.
List of Figures xvi Operating Manual for XPR Series Power Supply.
Release 1.1 17 Section 1. About The XPR Power Supply Overview The XPR Series of programmable DC po wer supplies is designed for use in OEM, A TE , burn-in, magnet char ging, and other high power systems for a broad ran ge of applications.
About The XPR Power Supply Front Panel 18 Operating Manual for XPR Series Power Supply Front Panel Figure 1.1 Front Panel 1. Rack mount bra ckets 2. Handles 3. On/Off switch 4. Air intake vents 5. Front panel dis play . See Figure 1.2, on p age 19 for details.
About The XPR Power Su pply Status Annunciators Release 1.1 19 St atus Annunciators Figure 1.2 Front Panel Dis play , S tatus Annu nciators 1. AC: The AC input is out of range and has caused the output of the supply to be shut down (red) 2.
About The XPR Power Supply Rear Panel Connectors and Switch 20 Operating Manual for XPR Series Power Supply Rear Panel Connectors and Switch Figure 1.3 Rear panel 1. Fan Exhaust V ents: Do Not Obstruct. 2. Remote Sensing Ports: From the rear pane l point of view , left is negative; right is positive.
About The XPR Power Su pply Rear Panel Connectors and Switch Release 1.1 21 Figure 1.4 Programming and Mo nitoring S1 Switch (Switch is shown in factory default configuration.) The rear panel at the switch is labeled with OFF at the top and ON at the bottom.
About The XPR Power Supply Rear Panel Connectors and Switch 22 Operating Manual for XPR Series Power Supply Rear Panel J1 Connector The J1 Programming and Mo nitoring connector is a 15-terminal wire clamp connector located on the power supply’ s rear panel.
About The XPR Power Su pply Rear Panel Connectors and Switch Release 1.1 23 T able 1.2 Rear Panel J1 Connector T erminals and Functions Pin Reference Name Function In/Output J1-1 VPGM Output V oltage .
About The XPR Power Supply Rear Panel Connectors and Switch 24 Operating Manual for XPR Series Power Supply.
Release 1.1 25 Section 2. Inst allation Overview Section 2 provides recommendations and procedures for insp ecting, installing, and testing the power supply . For more information about cont rols and connectors, refer to the front panel diagra m ( Figure 1.
Installa tion Inspection, Cleaning, an d Packaging 26 Operating Manual for XPR Series Power Supply Inspection, Cleaning, and Packaging Initial Inspection When you receive your powe r supply , do a quick visual che ck.
Inst allation Returning Power Supplies to the Manufactu rer Release 1.1 27 Returning Power Suppli es to the Manufacturer Return Material Authorization Policy Before returning a product di rectly to Xantrex you must obtain a Return Mat erial Authorization (RMA) number and the correct factory “Ship T o” address.
Installa tion Returning Power Supplies to the Manufacturer 28 Operating Manual for XPR Series Power Supply Packaging for Shipping or Storage Follow these instructions to prepare the unit for shipping or storage.
Inst allation Location, Mounting, and V entilation Release 1.1 29 Location, Mounting, and V entilation Use the power supply in rack-mounted a p plications only . The power supply is designed to fit in a standard 19 in. (483mm) equipmen t rack. Rack Mounting T o install the power supply in an equipment rack: 1.
Installa tion Location, Mounting, and V entilation 30 Operating Manual for XPR Series Power Supply Figure 2.2 Unpacking the Power Supply.
Inst allation Location, Mounting, and V entilation Release 1.1 31 Figure 2.3 Mounting the Power Supply in the Rack With Support Rails 1 V entilation Allow cooling air to reach the ventilation inlets on the front of the unit and allow 4 in. (10 cm) of unrestricted air space at the rear of the unit for the fan exhaust.
Installa tion AC Input Power 32 Operating Manual for XPR Series Power Supply AC Input Power AC Input Connector The AC input connector is a standard wire clamp term inal bloc k with 3-phase connectors and a chassis ground connector .
Inst allation AC Input Power Release 1.1 33 AC Input Wire The manufacturer recommends th e AC input wire specified in Ta b l e 2 . 2 . This must be permanently connected to an approved AC distribution box with suitably rated over-current protection. If you require a special cord, contact the manufacturer .
Installa tion AC Input Power 34 Operating Manual for XPR Series Power Supply It is now safe to turn the power supply on. Figure 2.5 Attaching the AC Input Wires.
Inst allation Basic T ests Release 1.1 35 Basic T ests The functional test procedures described in this section include power -on and front panel functio n checks as well as voltage and current mode operatio n checks. Equipment Required • Digital V oltmeter (DVM) rated better than 0.
Installa tion Basic T ests 36 Operating Manual for XPR Series Power Supply Power ON Check T o complete the power on check: 1. Ensure that the AC power switch is OFF . 2. Connect the unit to an AC outlet. 3. T urn the front panel AC power switch to ON.
Inst allation Basic T ests Release 1.1 37 V oltage Mode Operation Check 1. Ensure the voltage and current controls on the front panel are turned fully counter-clockwise. 2. Connect a DVM to the output terminals on the rear panel, obse rving correct polarity .
Installa tion Basic T ests 38 Operating Manual for XPR Series Power Supply Front Panel Function Checks 1. T urn the front panel power switch to ON. 2. Set voltage and current co ntrols fully clockwise. Push th e OUT ON/OFF switch to its IN position and check that the voltmeter reading falls to zero and the OFF (OUTPUT OFF) LED turns on.
Inst allation Load W iring Release 1.1 39 Load Wiring When connecting load wiring to the powe r supply , consider the following factors: • Current carrying capacity of th e wire • Maximum load wir.
Installa tion Load W iring 40 Operating Manual for XPR Series Power Supply Load Wiring Length for Operation with Sense Lines For applications using remote sensing, or for improved voltage regulation at the load, you must limit the voltage drop across each load line.
Inst allation Load Connections Release 1.1 41 Load Connections Make load connections at the rear of the power supply at the positive and negative output bus bars or to the 4-terminal wire clamp conn ector , depending on the model.
Installa tion Load Connections 42 Operating Manual for XPR Series Power Supply Single Load T o connect a single load to the DC output bus bars (5– 80V outputs): 1.
Inst allation Load Connections Release 1.1 43 Multiple Loads T o connect multiple loads in parallel: • Follow the “Single Load” procedure with th e followi ng exception: • T o minimize interaction between loads, br ing the wiring for ea ch load directly back to the supply output.
Installa tion Load Connections 44 Operating Manual for XPR Series Power Supply Output Strain Relief/Cover See Figure 2.7 for installation of the output cover . Use this cover to protect users from accidental contact with the bus bars and to clamp output cables in place.
Inst allation Remote Sensing Release 1.1 45 Remote Sensing The power supply regulates the ou tput voltage at the output connectors in its normal configuration without remo te sense lines connected. Remote sensing lets the powe r supply track and regulate the output voltage at the load, and thereby compensate for the voltage drop in the load lines.
Installa tion Remote Sensing 46 Operating Manual for XPR Series Power Supply.
Release 1.1 47 Section 3. Operation Overview Once you have installed the power supp ly and connected both the AC in put power and the load as explained in Section 2 , the power supply is in its default configuration and is ready to operate in local control mode.
Operation Power Supply Operating States 48 Operating Manual for XPR Series Power Supply Power Supply Operating St ates The power supply has 4 operating states: • Power-On • Output Shutdown • Sof.
Operation Power Supply Regulation Modes Release 1.1 49 Power Supply Regulation Modes The power supply h as 2 regulation modes while in the Normal Operation S tate: • Constant V oltage (CV) • Constant Current (CC) The CV and CC annunciators in dicate the regulation mode.
Operation Front Panel Controls 50 Operating Manual for XPR Series Power Supply Front Panel Controls The power supply is shipped ready to oper ate in local mode using the front panel knobs and functio n buttons. This section describes the function button s and control knobs that you use to operate the power supply .
Operation Using Over V olta ge Protection (OVP) Release 1.1 51 Using Over V olt age Protection (OVP) The OVP circuit protects the load in the event of a remote programming error , an incorrect voltag e control adjustment, or a power supply failure.
Operation Using Over V oltage Protection (OVP) 52 Operating Manual for XPR Series Power Supply Resetting the OVP Circuit T o reset the OV P circuit after it activates: 1. Reduce the power supply’ s output volta ge setting to below the OVP set point.
Operation Using the Shutdown Function (Output ON/OFF) Release 1.1 53 Using the Shut down Fun ction (Output ON/OFF) Use the shutdown function to disable or enab le the supply’ s outp ut so that you can make adjustments to either the load or the power supply without shutt ing of f the power supply .
Operation Over T emperature Protection (OTP) 54 Operating Manual for XPR Series Power Supply Over T emperature Protection (OTP) The OTP function allows you to select how the power supply reco vers from an over temperature shutdown using the rear panel switch S1-8.
Operation User Diagnostics Release 1.1 55 User Diagnostics If your power supply i s not performing as described in this manu al, run through th e procedures and checks in this section before calling your service technician. These procedures are confined to op erator level functions only and do not require cov er-off servicing.
Operation User Diagnostics 56 Operating Manual for XPR Series Power Supply Ta b l e 3 . 3 User Diagnostics Symptom Check Further Checks and Corrections No output and the display is blank. Is input voltage within specified range? Connect to appropriate voltage source.
Operation Alarms Release 1.1 57 Alarms The possible ala rms are: • AC - AC Input is out of range, non -latching shutdown • OTP - Internal over temperature condition, latching or non-latching, S1 s.
Operation Alarms 58 Operating Manual for XPR Series Power Supply.
Release 1.1 59 Section 4. Remote Operation Introduction The rear panel switches and connector on th e power supply allow you to program the supply with an analog device or to o utput readback signals.
Remote Operation Making Connections for Remote Control 60 Operating Manual for XPR Series Power Supply Making Connections for Remote Control See Figure 4.
Remote Operation Remote Analog Programming of Output V oltage and Current Limit Release 1.1 61 Remote Analog Programming of Ou tput V oltage and Current Limit Remote analog programming allows contro l.
Remote Operation Select Remote Control Function 62 Operating Manual for XPR Series Power Supply Resistive programming is selected at rear panel switch S1: S1-1 and S1-2 are ON.
Remote Operation Select Remote Control Function Release 1.1 63 T able 4.3 Power Supply Settings for Dif ferent Progra mming Sources Note: The front panel RMT/LCL switch may be presse d at any time, to force both the voltage and current setpoints to be remotely controlled via the J1 inputs.
Remote Operation Remote Monitoring of Output V oltage and Current 64 Operating Manual for XPR Series Power Supply Remote Monitoring of Output V olt age and Current Readback Signals The J1 connector on the rear panel provid es access to calibrated readback signals for remote monitoring of the outp ut voltage and current.
Release 1.1 65 Appendix A. S pecifications and Characteristics Notes • These specifications are represented over the full operating temperature range. • Nominal line input voltage assumed unless otherwise st ated. • All sense lines are configured for default local operation.
Specifications and Characteristics Electrical Specifications—Summary 66 Operating Manual for XPR Series Power Supply Electrical Specifications—Summary Ta b l e A . 1 S pecifications for 6000 W att units (10V to 60V Models) Models 10-600 20-3 00 30-200 4 0-150 60-100 Output Ratings: Output V oltage 1 Output Current 2 Output Power 1.
Specifications and Characteristics Electrical Specifications—Summary Release 1.1 67 Ta b l e A . 2 Drift S pecifications for 6000 W att units (10V to 60V Models) Models 10–600 20–30 0 30–200 40–150 6 0–100 Drift (30 minutes): 1 V oltage (0.
Specifications and Characteristics Electrical Specifications—Summary 68 Operating Manual for XPR Series Power Supply Ta b l e A . 3 S pecifications for 6000 W att units (80V to 600V Models) Models 80–75 100–60 1 50–40 300–20 600–10 Output Ratings: Output V oltage 1 Output Current 2 Output Power 1.
Specifications and Characteristics Electrical Specifications—Summary Release 1.1 69 Ta b l e A . 4 Drift S pecifications for 6000 W att units (80V to 600V Models) Models 80–75 100– 60 150–40 3 00–20 600–10 Drift (30 minutes): 1 V oltage (0.
Specifications and Characteristics AC Line Input Specifications 70 Operating Manual for XPR Series Power Supply AC Line Input Specifications The input to the power supply requ ires the following specifications. AC Line Input V oltage Operating Ranges Ta b l e A .
Specifications and Characteristics Output Performance Specifications Release 1.1 71 Output Performance Specifications These specifications define the electrical performance specifications of the power supply output. These specifications apply to both local and remote sense configurations, except where noted.
Specifications and Characteristics Output Performance Specifications 72 Operating Manual for XPR Series Power Supply Programming Accuracy 1 Readback Accuracy 30 Minute Drift 2 8 Hour Drif t T emperatu.
Specifications and Characteristics Output Performance Specifications Release 1.1 73 Analog Programming Interface Interlock - Remote Shutdown 4-15 V signal or TTL-compatible output, selectable logic . User Supply V oltage + 15 V supply voltage source with approximately 100 Ω impedance 1 .
Specifications and Characteristics Output Performance Specifications 74 Operating Manual for XPR Series Power Supply Fall Ti me For a programmed 95% to 5% step in output voltage.
Specifications and Characteristics Environmental Specification Release 1.1 75 Maximum Remote Sense Line Drop Compensation Minimum 3.8 V for each line, 5 V typical Isolation Environment al Specification Thermal Specification Humidity Specification Appr ovals CSA certified to UL 31 1 1-1, and CSA C22.
Specifications and Characteristics Mechanical Specification 76 Operating Manual for XPR Series Power Supply Mechanical Specification Weight 6000 W : approx. 75 lb. (34 kg) for 10 V -600 A unit, with out packaging Size Figure A.1 Power Supply Dimensions 22.
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Xantrex Technology Inc. 8999 Nelson W ay Burnaby , British Columbia Canada V5A 4B5 604 422 8595 T el 604 421 3056 F ax 800 667 8422 T oll Free North America prg.
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