Bontragerメーカー231793の使用説明書/サービス説明書
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HUB INSTRUCTIONS PART NUMBER 231793 SERVICE MANUAL 2003.
1 2003 Bontrager Service Manual HUB INSTRUCTIONS STANDARD Front Hubs Loose ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 Loose ball, semi-cartridge; Formula FCM . . . . . . .4-5 Cartridge bearing, alloy axle . . . . . . . .
2 2003 Bontrager Service Manual Recommended tools 13mm cone wrench 17mm cone wrench Small slot screwdriver Hammer (soft faced) DISASSEMBLY Hu b p ar ts an d n am es ar e re fe re nc ed on ne xt pa ge . Remove the axle 1. Remove external seals (Fig. 2A) with a screwdriver.
3 2003 Bontrager Service Manual 1 2 3 Exploded view and Parts list 4 5 6 7 8 9 1 2 3 4 5 6 7 Pos Description 1 Ext e r n al s e al 2 End nut 3 Washer 4 Ball cone 5 Shell shield 6 Bal l b ea r i n gs 7.
Recommended tools 13mm cone wrench 17mm cone wrench Adjustable wrench Hammer (soft faced) Small slot screwdriver DISASSEMBLY Hu b p ar ts an d n am es ar e re fe re nc ed on ne xt pa ge . Remove the axle 1. Remove external seals (Fig. 2B) with a screwdriver.
5 2003 Bontrager Service Manual 1 2 3 Exploded view and Parts list 4 5 6 7 8 9 1 2 3 11 5 6 7 10 8 12 1999 Race O.L.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 mm Spoke hole quantity . . . . . .
6 2003 Bontrager Service Manual Recommended tools 17mm cone wrench Special hook spanner Hammer and broad punch Bearing removal tool Bearing press DISASSEMBLY Hu b p ar ts an d n am es ar e re fe re nc ed on ne xt pa ge . Remove the axle 1. Remove axle end caps (Fig.
7 2003 Bontrager Service Manual Exploded view and Parts list 2002 Race O.L.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 mm Spoke hole quantity . . . . . . . . . . . . . . . . . . . . . . . . . . .
2003 Bontrager Service Manual 2003 Bontrager Service Manual Recommended tools 17mm cone wrench (2) Hammer and broad punch Bearing press DISASSEMBLY Hu b p ar ts an d n am es ar e re fer en ce d o n ne xt p ag e. Remove the axle 1. Remove one of the thread- ed axle end caps (Fig.
2003 Bontrager Service Manual 2003 Bontrager Service Manual Exploded view and Parts list 2002/2003 Race Lite Road O.L.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 mm Spoke hole quantity . . . . .
11 2003 Bontrager Service Manual FREEHUB BODY RUNNING CHANGE Bontrager rear hubs use an unique freehub body that in some cases has encountered removal issues. In these cases, a high amount of torque is necessary to remove or install the freehub body attachment bolt.
12 2003 Bontrager Service Manual Recommended tools (2) 15mm cone wrench Adjustable wrench Hammer (soft faced) Small slot screwdriver DISASSEMBLY Hu b p ar ts an d n am es ar e re fer en ce d o n ne xt p ag e. Remove the axle 1. Remove external seals with your fingers or a screw- driver (Fig.
13 2003 Bontrager Service Manual Exploded view and Parts list 1999 Bontrager Comp II O.L.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 mm Spoke hole quantity . . . . . . . . . . . . . . . . . . . .
Recommended tools (2) 15mm cone wrench 12mm allen wrench Adjustable wrench Hammer Small slot screwdriver DISASSEMBLY Hu b p ar ts an d n am es ar e re fer en ce d o n ne xt p ag e. Remove the axle 1. Remove external seals (Fig. 2E) with your fingers or a screwdriver.
15 2003 Bontrager Service Manual Exploded view and Parts list 2000 Race O.L.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 mm Spoke hole quantity . . . . . . . . . . . . . . . . . . . . . . . . . .
16 2003 Bontrager Service Manual Recommended tools 15mm cone wrench 19mm cone wrench Small slot screwdriver Hammer (soft faced) Cartridge bearing remover Bearing press DISASSEMBLY Hu b p ar ts an d n am es ar e re fer en ce d o n ne xt p ag e. 1. Hold the left side (non- drive) axle spacer with a 19mm cone wrench and loosen the end nut (Fig.
17 2003 Bontrager Service Manual Exploded view and Parts list 2002/2003 Race O.L.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 mm Spoke hole quantity . . . . . . . . . . . . . . . . . . . . . . . .
Im po rt an t i nfo rm at io n b efo re you be gin wi th C om p se ri es h ub s Some Bontrager front hubs utilize DT Swiss internal parts. This manual is intended for retailers with the appropriate skills and knowledge to work on these hubs. Please read the entire section before carrying out any kind of maintenance work.
20 2003 Bontrager Service Manual Recommended tools Comp bearing press, front hub Short bearing press 17mm cone wrench Multi-purpose grease Bench vise Axle vise Hammer, soft faced Thin-bladed slot screwdriver DISASSEMBLY Hu b p ar ts an d n am es ar e re fer en ce d o n ne xt p ag e.
21 2003 Bontrager Service Manual Exploded view and Parts list Description Model year Model for Parts included (qty) T CG Pa rt # Axle kit 99/00/01 All 1(2), 2(2), 3(2), 4 70361 Bearing 99/00/01 All 3 .
22 2003 Bontrager Service Manual Recommended tools Long bearing press Short bearing press 17mm cone wrench Multi-purpose grease Bench vise Axle vise Hammer, soft faced Thin-bladed slot screwdriver DISASSEMBLY Hu b p ar ts an d n am es ar e re fer en ce d o n ne xt p ag e.
23 2003 Bontrager Service Manual 10. Place the wheel with the left end of the axle in the axle vise and tighten the right end nut to 150 lb•in (17Nm). 11. Turn the wheel over and clamp the right end nut in the vise. 12. Grease the bearing. 13. Clean and lightly grease the left end nut and end seal.
24 2003 Bontrager Service Manual Description Model year Model for Parts included (qty) T CG Pa rt # Freehub kit 2000/01 all 7(2), 8, 12, 13, 14 70358 (Shimano) Driver kit 2000/01 all 5, 6, 10 72678 Axle set 2002/03 Race Lite Road 1, 2, 3, 4, 15 , 1 6, 17 70359 (130 O.
25 2003 Bontrager Service Manual Important information before you begin with Pro series hubs Some Bontrager hubs utilize DT Swiss internal parts. This manual is intended for retailers with the appropriate skills and knowledge to work on these hubs. Please read the entire section before carrying out any kind of mainte- nance work.
26 2003 Bontrager Service Manual Pro front hub 2002 Bontrager Race Lite ATB, Race Lite 29, Race X Lite and Race X Lite Carbon front wheels, 2003 Race X Lite Aero Recommended tools Long bearing press Short bearing press Multi-purpose grease Bench vise Axle vise Hammer, soft faced DISASSEMBLY 1.
27 2003 Bontrager Service Manual Exploded view and Parts list Pos Description 1 End nut 2 V-seal 3 Bearing 4 Axle 5 Hub shell 1 2 3 5 3 1 4 2 Description Model year Model for Parts included (qty) T CG.
28 2003 Bontrager Service Manual Recommended tools Long bearing press Short bearing press 17mm cone wrench Multi-purpose grease Bench vise Axle vise Hammer, soft faced Thin-bladed slot screwdriver DISASSEMBLY Hu b p ar ts an d n am es ar e re fer en ce d o n ne xt p ag e.
29 5. Carefully clean the star ratchets with a dry cloth. Inspect both star ratchets for damage. If any damage is visible, replace the ratchet. 5. Lightly grease both star ratchets with DT Swiss special grease (only). 6. Place the spacer ring into the freehub body.
2003 Bontrager Service Manual 30 2003 Bontrager Service Manual Description Model year Model for Parts included (qty) T CG Pa rt # Freehub kit 02/03 all 8, 9(2), 10(2), 11 70354 (Shimano) Freehub kit 0.
2003 Bontrager Service Manual Exploded view and Parts list- 2000-2001 Pos Description 1 End cap 2 V-seal 3 Bearing 4 Axle 6 Freehub seal 7 Bearing 8 Spacer 9 Sp r in g 10 Star ratchet 11 Washer 12 Fre.
デバイスBontrager 231793の購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Bontrager 231793をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはBontrager 231793の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Bontrager 231793の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Bontrager 231793で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Bontrager 231793を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はBontrager 231793の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Bontrager 231793に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちBontrager 231793デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。