Bryantメーカー340MAVの使用説明書/サービス説明書
ページ先へ移動 of 44
NOTE: Read the entire instruction manual before starting the installation. This symbol → indicates a change since the last issue. Index Page DIMENSIONAL DRAWING ........................................................2 SAFETY CONSIDERATIONS ........
Fig. 2—Dimensional Drawing DIMENSIONS (IN.) UNIT SIZE A D E 024040 17-1/2 15-7/8 16 036040 17-1/2 15-7/8 16 024060 17-1/2 15-7/8 16 036060 17-1/2 15-7/8 16 048060 17-1/2 15-7/8 16 036080 17-1/2 15-7.
SAFETY CONSIDERATIONS Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified person- nel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such as clean- ing and replacing air filters.
6. Before removing a new control from its container, dis- charge your body’s electrostatic charge to ground to protect the control from damage. If the control is to be installed in a furnace, follow items 1 through 5 before bringing the control or yourself into contact with the furnace.
and also by a color label on each tube. These tubes are identified as follows: collector box drain tube (blue label), inducer housing drain tube (violet label or molded), relief port tube (green label), and pressure switch tube (pink label).
D. Condensate Trap Tubing (Alternate Upflow Orientation) NOTE: See Fig. 6 or tube routing label on main furnace door to confirm location of these tubes. 1. Collector Box Drain Tube Connect collector box drain tube (blue label) to condensate trap. NOTE: On 17-1/2-in.
H. Condensate Trap Freeze Protection Refer to Condensate Drain Protection section for recommenda- tions and procedures. III. DOWNFLOW APPLICATIONS A downflow furnace application is where furnace blower is located above combustion and controls section of furnace, and conditioned air is discharged downwards.
d. Use inducer housing drain tube (violet label and factory- supplied in loose parts bag) to connect LOWER inducer housing drain connection to the condensate trap. e. Connect inducer housing drain connection to condensate trap. (1.) Condensate Trap Located on Left Side of Casing (a.
CAUTION: Local codes may require a drain pan under entire furnace and condensate trap when a condensing furnace is used in an attic application or over a finished ceiling. NOTE: In Canada, installations shall be in accordance with current NSCNGPIC and/or local codes.
1. Remove 3 tubes connected to condensate trap. 2. Remove trap from blower shelf by gently pushing tabs inward and rotating trap. 3. Remove casing hole filler cap from casing hole. (See Fig. 2 or 11.) 4. Install casing hole filler cap into blower shelf hole where trap was removed.
2. Extend collector box pressure tube (green label) which was previously connected to condensate trap relief port connec- tion by splicing to small diameter tube (factory-supplied in loose parts bag). 3. Route extended collector box pressure tube behind inducer motor bracket then between inducer motor and pressure switch.
CAUTION: If these furnaces are used during construc- tion when adhesives, sealers, and/or new carpets are being installed, make sure all combustion and circulating air requirements are followed. If operation of furnace is required during construction, use clean outside air for combustion and ventilation.
INSTALLATION I. LEVELING LEGS (IF DESIRED) When furnace is used in upflow position with side inlet(s), leveling legs may be desired. (See Fig. 12.) Install field-supplied, corrosion-resistant 5/16-in. machine bolts and nuts. NOTE: The maximum length of bolt should not exceed 1-1/2 in.
TABLE 1—OPENING DIMENSIONS (IN.) FURNACE CASING WIDTH APPLICATION PLENUM OPENING FLOOR OPENING AB C D 17-1/2 Upflow Applications 16 24-1/8 16-5/8 24-3/4 Downflow Applications on Non-Combustible Floo.
III. INSTALLATION IN HORIZONTAL APPLICATIONS These furnaces can be installed horizontally in either horizontal left or right discharge position. In a crawlspace, furnace can either be hung from floor joist or installed on suitable blocks or pad. Furnace can be suspended from each corner by hanger bolts and angle iron supports.
IV. FILTER ARRANGEMENT CAUTION: Never operate unit without a filter or with blower access panel removed. Factory-supplied washable framed filters are shipped in blower compartment. Determine location for filter and relocate filter retaining wire if necessary.
VI. GAS PIPING Gas piping must be installed in accordance with national and local codes. Refer to current edition of NFGC. Canadian installations must be made in accordance with NSCNGPIC and all authorities having jurisdiction. Gas supply line should be a separate line running directly from meter to furnace, if possible.
NOTE: Proper polarity must be maintained for 115-v wiring. If polarity is incorrect, control center LED status indicator light will flash rapidly and furnace will NOT operate. WARNING: The cabinet MUST have an uninterrupted or unbroken ground according to NEC ANSI/NFPA 70-1996 and Canadian Electrical Code CSA C22.
Fig. 24—Wiring Diagram A95087 PCB BLOWER OFF DELAY SELECTION CH AR T 90 SEC 135 SEC 180 SEC 225 SEC GVR HI/LO RELAY SEC-1 SEC- 2 WHT PL1 3 2 1 6 5 4 9 87 LED TEST/TWIN BLOWER OFF DELAY G R Y W C HUM HSIR IDR BLWR BLOWER SPEED SELECT FU1 COOL HEAT L2 PL3 PL2 VAC 120 L1 PR1 1 2 1 2 3 PR2 24 VAC-3A FUSE SPARE-2 SPARE-1 EAC-1 EAC-2 C 1.
III. ACCESSORIES 1. Electronic Air Cleaner (EAC) Two quick-connect terminals marked EAC-1 and EAC-2 are provided for EAC connection. (See Fig. 25.) These terminals are energized with 115v (1.
DIRECT VENTING The 340MAV Furnaces require a dedicated (one 340MAV furnace only) direct-vent system. In a direct-vent system, all air for combustion is taken directly from outside atmosphere, and all flue products are discharged to outside atmosphere.
CAUTION: When combustion-air pipe is installed above a suspended ceiling, pipe must be insulated with 3/8-in. thick Armaflex-type insulation. Combustion-air pipe should also be insulated when it passes through warm, humid space.
f. Drill a 1/8-in. hole in 2-in. combustion-air pipe using hole in intake housing as a guide. g. Install a field-supplied No. 6 or No. 8 sheet metal screw into combustion-air pipe. NOTE: DO NOT OVERTIGHTEN SCREW. Breakage to intake housing or fitting may cause air leakage to occur.
TABLE 6—MAXIMUM ALLOWABLE PIPE LENGTH (FT) ALTITUDE UNIT SIZE TERMINATION TYPE PIPE DIA (IN.)* NUMBER OF 90° ELBOWS 1 23456 0 to 2000 024040 036040 2 Pipe or 2-In. Concentric 1 5 NA NA NA NA NA 1-1/2 70 70 65 60 60 55 2 7 0 7 07 07 07 07 0 024060 036060 048060 2 Pipe or 2-In.
TABLE 6—MAXIMUM ALLOWABLE PIPE LENGTH (FT) Continued ALTITUDE UNIT SIZE TERMINATION TYPE PIPE DIA (IN.)* NUMBER OF 90° ELBOWS 123 4 5 6 4001 to 5000‡ 024040 036040 2 Pipe or 2-In. Concentric 1-1/2 60 55 50 45 44 39 2 7 07 07 0 7 0 7 0 7 0 024060 036060 048060 2 Pipe or 2-In.
b. Reposition neoprene inducer housing outlet cap and clamp to appropriate unused inducer housing connec- tion. Tighten clamp. WARNING: Inducer housing outlet cap must be in- stalled and fully seated against inducer housing. Clamp must be tightened to prevent any condensate leakage.
9. While cement is still wet, twist pipe into socket with 1/4 turn. Be sure pipe is fully inserted into fitting socket. 10. Wipe excess cement from joint. A continuous bead of cement will be visible around perimeter of a properly made joint. 11. Handle pipe joints carefully until cement sets.
Fig. 33—Sidewall Termination of 12 in. or More A87225 MAINTAIN 12 IN. CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE, WHICHEVER IS GREATER. 90 ° VENT 12 IN. SEPARATION BETWEEN BOTTOM OF COMBUSTION AIR AND BOTTOM OF VENT BRACKET COMBUSTION-AIR 12 ″ MINIMUM OVERHANG OR ROOF Fig.
2. Cut 2 holes, 1 for each pipe, of appropriate size for pipe size being used. 3. Loosely install elbow in bracket and place assembly on combustion-air pipe. Roof terminations —Loosely install pipe coupling on prop- erly cut vent pipe. Coupling must be positioned so bracket will mount as shown in Fig.
Fig. 38—Sidewall Termination of 12 in. or Less (Dimension "A" is Touching or 2-In. Maximum Separation) A96129 A COMBUSTION AIR COMBUSTION AIR VENT Fig. 36—Concentric Vent and Combustion-Air Roof Termination (Dimension "A" is Touching or 2-In.
See Fig. 40 for example of possible field drain attachment using 1/2-in. CPVC or PVC tee for vent and A/C or humidifier drain connection. Outdoor draining of the furnace is permissible if allowed by local codes. Caution should be taken when freezing ambient may freeze drain pipe and prohibit draining.
6. Blower off delay —When thermostat is satisfied, circuit between R-W is opened, de-energizing gas valve (stopping gas flow to burners) and humidifier.
WARNING: Blower access panel door switch opens 115-v power to control center. No component operation can occur. Caution must be taken when manually closing this switch for service purposes. Failure to follow this warning could result in electrical shock, personal injury, or death.
III. PURGE GAS LINES If not previously done, purge lines after all connections have been made and check for leaks. WARNING: Never purge a gas line into a combustion chamber. Never use matches, candles, flame, or other sources of ignition for purpose of checking leakage.
→ TABLE 8—MODEL 340MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT FOR USE WITH 040 THROUGH 120 SIZE FURNACES ONLY (TABULATED DATA BASED ON 20,000 BTUH PER BURNER, DERATED 2% FOR EACH 1000 FT ABOVE SEA LEVEL) ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.
→ TABLE 8—MODEL 340MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT Continued FOR USE WITH 040 THROUGH 120 SIZE FURNACES ONLY (TABULATED DATA BASED ON 20,000 BTUH PER BURNER, DERATED 2% FOR EACH 1000 FT ABOVE SEA LEVEL) ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.
→ TABLE 8—MODEL 340MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT Continued FOR USE WITH 040 THROUGH 120 SIZE FURNACES ONLY (TABULATED DATA BASED ON 20,000 BTUH PER BURNER, DERATED 2% FOR EACH 1000 FT ABOVE SEA LEVEL) ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.
→ TABLE 9—MODEL 340MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT FOR USE WITH 140 SIZE FURNACES ONLY (TABULATED DATA BASED ON 23,000 BTUH PER BURNER, DERATED 2% FOR EACH 1000 FT ABOVE SEA LEVEL) ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.
→ TABLE 9—MODEL 340MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT Continued FOR USE WITH 140 SIZE FURNACES ONLY (TABULATED DATA BASED ON 23,000 BTUH PER BURNER, DERATED 2% FOR EACH 1000 FT ABOVE SEA LEVEL) ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.
f. Look through sight glass in burner enclosure and check burner flame. Burner flame should be clear blue, almost transparent. (See Fig. 45.) 3. Verify natural gas input rate by clocking gas meter. NOTE: Be sure all pressure tubing, combustion-air and vent pipes, and burner enclosure front are in place when checking input by clocking gas meter.
3. Adjust temperature rise by adjusting blower speed. Increase blower speed to reduce temperature rise. Decrease blower speed to increase temperature rise. WARNING: Disconnect 115-v electrical power before changing speed tap. Failure to follow this warning could result in personal injury.
CHECKLIST—INSTALLATION LOAD CALCULATION ____________ Heating Load (Btuh) ____________ Cooling Load (Btuh) ____________ Furnace Model Selection COMBUSTION AND VENT PIPING Termination Location _______.
—43—.
A94328 SERVICE TRAINING Packaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, including: • Unit Familiarization.
デバイスBryant 340MAVの購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Bryant 340MAVをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはBryant 340MAVの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Bryant 340MAVの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Bryant 340MAVで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Bryant 340MAVを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はBryant 340MAVの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Bryant 340MAVに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちBryant 340MAVデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。