CorneliusメーカーCold Beverage Dispenserの使用説明書/サービス説明書
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INTELLICARB T raining Manual Release Dat e: April 29 , 2004 Publicat ion Number : TP01071 Revision Date: NA Revision: A Visit the IMI Cor nelius we b site at www .
INTELLICARB T RAINING MA NUAL The pro ducts, te chnical informa tion, an d instru ction s contai ned in this manu al are s ubject to change without notic e.
InelliCarb Training Manual © 2004, IMI Cornelius Inc. - i - Publication Number: TP01071 T ABLE OF CONTENTS Intr oduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Unit Desc ript ion .
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - ii - © 2004, IMI Cornelius I nc. Elect ric al Se ctio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4 Carbonator Wi ring Diagram .
InelliCarb Training Manual © 2004, IMI Cornelius Inc. - 1 - Publication Number: TP01071 INTRODUCTION U NIT D ESCRIPTION • Built -in cold c arbonato r produc es bottl e-quali ty drink s every time .
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 2 - © 2004, IMI Cornelius I nc. S PECIFICATIONS R EQUIREMENTS • Weight : counter mu st be lev el and abl e to supp ort 45 0 lbs. • Envir onment : Indoor i nstallat ion only • Te m p e r a t u r e : 40 to 100 o F • CO2 : 75 psi at un it • Syru p : 60 ps i.
InelliCarb Training Manual © 2004, IMI Cornelius Inc. - 3 - Publication Number: TP01071 I NSTALLATION 1. Loc ate the dispens er indoo rs on a l evel co unter top. A. LE G OPTI ON Unpack th e four (4) legs and insta ll them i nto the threaded h oles prov ided in th e bottom of the unit.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 4 - © 2004, IMI Cornelius I nc. Drains Use a 1 - 1/2 ” rigid pi pe (e.g. ABS on P .V .C.) this is to preven t kinking or col lapsing . Make sure to leave a 4 inch air gap be tween the dr ain line an d the fl oor drain.
InelliCarb Training Manual © 2004, IMI Cornelius Inc. - 5 - Publication Number: TP01071 C. Initial start-up procedure for carbonated wa ter system: T urn on the CO 2 su pply to th e car- bonator tan k, vent air from carbona tor tank by pulling the tank relie f valve.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 6 - © 2004, IMI Cornelius I nc. Ice Drin k Model ED 150/175 /300 Coldp late Cov er FIGURE 9 Ice Drin k Model E D200/250 Co ldplate C over FIGURE 10 3.
Intelli Carb Trai ning Manu al © 2004, IMI Cornelius Inc. - 7 - Publication Number: TP01071 6. Check list for proper “f inished” drink carbona tion: A. Fill i ce storage hopper with ic e. B. Water supply must be fr om a contin uous sou rce (no tank supply) .
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 8 - © 2004, IMI Cornelius Inc. MECHANICAL SECTION G ATE R ESTRICTOR P LATE NOTE: Disconnect power to dispenser before instal ling, removing, or adjusting restrictor .
Intelli Carb Trai ning Manu al © 2004, IMI Cornelius Inc. - 9 - Publication Number: TP01071 I CE D IVERTER K IT 02394 NOTE: For dispensing Scotsma n, Wilshire, a nd Hoshiz aki compres sed ice c ubes: 1. Dis connect powe r to dispenser. 2. Remo ve Mer chandis er fro m dispenser.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 10 - © 2004, IMI Cornelius Inc. R EMOVAL AND R EPLACEMENT OF A GITATORS T o Rem ove Agitators For Cleaning (300 sh own) NOTE: All other models have only one agitation Assembly . FIGURE 14 1.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 11 - Publication Number: TP01071 POST-MIX V ALVE SECTION S ET - UP I NSTRUCTIONS FIGURE 15 A side w ater lev er kit can be added to a val ve allow ing for dispens ing of water with out sy rup or con centr ate.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 12 - © 2004, IMI Cornelius Inc. NOTE: The notc hed water piston on the Ultra Flow and UFB-1 va lve. results in at leas t one orifice in the sl eeve alw ays open. This eli mi- nates pulsating and smooths water flow at higher flow rates.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 13 - Publication Number: TP01071 Adjusting Flow Rates Flow rates of the water and syrup a re adjusted based on the des ired r atio. For e xample: i f the de sired ratio is 5:1, then the flow rate of the water is 5 tim es that of th e syru p.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 14 - © 2004, IMI Cornelius I nc. Setting Ratios If the ra tio varies and must be adjust ed often, it is pro bably the r esult of a restrict ed syrup system.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 15 - Publication Number: TP01071 SHURFLO S HURFLOW O VERVIEW SHUR flo ’ s Bever age Gas P ump su pplie s syrup under pr essure to a post- mix dispens er , wh ich mixe s the syrup with water to an exac t ratio (br ix).
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 16 - © 2004, IMI Cornelius I nc. S HURFLOW I NSTALLATION • As in dicated o n the pu mp, the outlet por t is to be mounte d up. • Pumps are to be mounte d at the same lev el or hi gher than the B-I- B.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 17 - Publication Number: TP01071 PLUMBING T YPICAL I NSTALLATION FIGURE 21. T ypical Ins tallation.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 18 - © 2004, IMI Cornelius I nc. P LUMBING L AYOUT FIGURE 22. Plumbing Layo ut Regulator 55-60 psi CO2 Supply B C B A C D E E W ater F il.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 19 - Publication Number: TP01071 F LOW D IAGRAM 1 XX (S IX F LAVOR M ODEL ) FIGURE 23 . Flow Di agram 1xx ( Six Flavor Model) INST A L L FO.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 20 - © 2004, IMI Cornelius I nc. F LOW D IAGRAM 1XX (E IGHT F LAVOR M ODELS ) FIGURE 24.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 21 - Publication Number: TP01071 F LOW D IAGRAM 2 XX (E IG HT F LAVOR M ODELS ) FIGURE 25.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 22 - © 2004, IMI Cornelius I nc. F LOW D IAGRAM 2 XX (T EN F LAVOR M OD ELS ) ) FIGURE 26.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 23 - Publication Number: TP01071 F LOW D IAGRAM 300 (T WEL VE F LAVOR M ODELS ) FIGURE 27 .
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 24 - © 2004, IMI Cornelius I nc. ELECTRICAL SECTION FIGURE 28 . Electrical Box 1xx Single T ransforme r FIGURE 29. Ele ctrical Box 2xx Sin gle T ransforme r FIGURE 30 . Electrical Box 2XX Dual T ransformer Control Box Single T ransfo rmer Will Power up to Three V alves S imultaneously .
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 25 - Publication Number: TP01071 C ARBONATOR W IRING D IAGRAM RESET C ONNECTIONS Time Out Selection Pins.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 26 - © 2004, IMI Cornelius I nc. W IRING D IAGRAM 1 XX (120V) FIGURE 31 . Wiring Diagram 1 xx (120V) B L A C K B L A C K KEY SWITC H B L .
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 27 - Publication Number: TP01071 S CHEMATIC 1 XX FIGURE 32 . Schematic 1xx T’ST AT LI GHT CA P A CI T O R AG I T A T OR M O T OR GAT E SO.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 28 - © 2004, IMI Cornelius I nc. W IRING D IAGRAM 2 XX (120V M ODEL ) FIGU RE 33 . Wir ing D iagr am 2xx (1 20V Mo del ) Q.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 29 - Publication Number: TP01071 W IRING D IAGRAM 2 XX (220/240V M ODELS ) FIGURE 34. W iring Diagram 2xx (220/24 0V Models) BROWN L POWER .
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 30 - © 2004, IMI Cornelius I nc. W IRING D IAGRAM 2 XX (220/240V M ODELS ) FIGURE 35. W iring Diagram 2xx (220/24 0V Models) AGIT A TOR M.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 31 - Publication Number: TP01071 W IRING D IAGRAM 300 (22 0/240V M ODELS ) FIGURE 36. W iring Diagram 300 (220/24 0V Models) YELLOW YELLOW .
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 32 - © 2004, IMI Cornelius I nc. W IRING D IAGRAM 300 (22 0/240V M ODELS ) FIGURE 37. W iring Diagram 300 (220/24 0V Models) DANGER ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SER VICING UNIT .
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 33 - Publication Number: TP01071 S CHEMATIC 300 (120V M ODELS ) FIGURE 38. Sc hematic 300 (12 0V Models) CAP ACITOR BEVERAGE P ANEL OPTIONAL BEVERAGE TRANSFORMER OPTIONAL ICE LEVEL OPTIONAL BEVERAGE V ALVES MOTOR HEA TER OPTIONAL LIGHT GA TE SOLENOID N.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 34 - © 2004, IMI Cornelius I nc. S CHEMATIC 300 (220/240V M ODE LS ) FIGURE 39 . Schematic 300 (220/2 40V Models) OPTIONAL BEV . TRANSFORMER LINE FIL TER AGIT AT OR MOTOR GA TE SOLENOID OPTIONAL BEV .
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 35 - Publication Number: TP01071 T ROUB LESHOOTING SHUR FLO W T ROUBLESHOOTING Pumping Capability For exam ple: The distance syr up can be delivered is limited by i nherent fact ors (restr ictions ) withi n the inle t & outlet si des of the b everage dispensing system.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 36 - © 2004, IMI Cornelius I nc. The chart indi cates that heavy syrup with 1/2 oz./sec [15m L] flow-rat e (per the ill ustration) can be sustained over a hor izontal distance of 500 ft. [152M] when 3/8" I.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 37 - Publication Number: TP01071 Pump T roubleshooting DOES NOT OP ERA TE / GAS APPLI ED / DISP ENSER V AL VE OPEN • B-I- B empty o r inl et tubing pinch ed off activati ng va cuum "s old-out" .
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 38 - © 2004, IMI Cornelius I nc. D ISPE NSER T ROUBLESHOOTING Should y our unit fail to op erate properly , ch eck that t here is power to th e unit and that the hopper contains ice.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 39 - Publication Number: TP01071 V ALV E T ROUBLESHOOTING Excess Foam Check product temperatur e Check system Remove nozzle below 40 ° Exc.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 40 - © 2004, IMI Cornelius I nc. Off T as te Remove nozzle Clean no Off T aste Problem corrected Clean ? Check ratio Correct ? Check syst.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 41 - Publication Number: TP01071 V alve Stuck Open Check solenoid visuall y Check for damaged banjos Valv e Stuck Open Check for power at s.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 42 - © 2004, IMI Cornelius I nc. No Product Check solenoid visuall y Check system Check vol tage (22-27 AC ) no No Produc t Check swi tc .
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 43 - Publication Number: TP01071 C ARBONATOR T ROUBLESHOOTING W A RNING: Dis connect elect rical power to the uni t to prevent persona l inju ry before attempting any internal main tenance.
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