3Mメーカー800af-sの使用説明書/サービス説明書
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3M-Matic, AccuGlide, and Scotch are Trademarks of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2005 44-0009-2040-3 (A) Important Safety Information Spare Parts BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand, and follow all safety and operating instructions.
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Replacement Parts and Service Information To Our Customers: To Our Customers: To Our Customers: To Our Customers: To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch This is the 3M-Matic™/.
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Replacement Parts And Service Information To Our Customers: To Our Customers: To Our Customers: To Our Customers: To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch This is the 3M-Matic™/.
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Instruction Manual Instruction Manual Instruction Manual Instruction Manual Instruction Manual 800af-s Stainless Steel Adjustable Case Sealer 800af-s Stainless Steel Adjustable Case Sealer 800af-s Sta.
Table of Contents Table of Contents Table of Contents Table of Contents Table of Contents (Continued) Page Page Page Page Page Special Set-Up Procedure ...................................................................................................
1 3M-Matic ™ 800af-s Stainless Steel Adjustable Case Sealer, Type 10500 Intended Use The intended use of the 3M-Matic ™ 800af-s Stainless Steel Adjustable Case Sealer with AccuGlide ™ SST Taping Heads is to automatically seal the top and bottom center seams of regular slotted containers without the need for an operator.
2 Contents – 800af-s Stainless Steel Adjustable Case Sealer (1) 800af-s Stainless Steel Adjustable Case Sealer, Type 10500 ( 1 ) Tool/Spare Parts Kit (1) Instruction and Parts Manual Scotch T ® , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St.
3 Import ant Safeguards Explanation of Signal Word Consequences Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage. WARNING: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage.
4 Import ant Safeguards (Continued) Figure 1-1 – Replacement Labels/3M Part Numbers Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety .
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6 Skill 1 - Machine Operator This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart production.
7 Specifications (continued) 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 Amp (440 watts) Pneumatic – 6.5 bar gauge pressure [95 PSIG], 2.5 SCFM 75 liter/minute @ 21° C., 1.01 bar maximum at maximum cycle rate. A pressure regulator/filter is included.
8 IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD Specifications (Continued) (continued) 3. Operating Conditions: Use in a relatively clean environments at 5 o to 40 o C [40 o to 105 o F] with clean, dry boxes. Important – Machine should not be washed down .
9 (continued) DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA: BOX LENGTH IN DIRECTION OF SEAL MUST BE GREATER THAN .6 BOX HEIGHT If any of the above criteria are not met boxes should be test run to assure proper machine performance. Specifications (Continued) 9.
10 Specifications (Continued) Dimensions are listed on the following page..
11 10. Machine Dimensions: WL 1 L 2 H B F Minimum mm 985 1920 3445 1575 - 2185 610 - 890 8 2 5 [inches] [38.75] [75.63] [135.63] [62 - 86] [24 - 35] [32.5] Maximum mm 985 1920 3445 1575 - 2185 610 - 890 8 2 5 [inches] [38.75] [75.63] [135.63] [62 - 86] [24 - 35] [32.
12 Installation and Set-Up Machine Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative.
13 Installation and Set-Up (Continued) Figure 2-1 – Installation and Set-Up Figure 2-2 – Lower Tape Drum Bracket Position.
14 Installation and Set-Up (Continued) 8. Install case sealer in production line. When installing the case sealer, be sure to observe the following guidelines. a. Case sealer must be installed level – it is not designed to convey boxes uphill. b. Infeed conveyor must convey boxes to case sealer at a speed not to exceed 0.
15 Installation and Set-Up (Continued) 11. Box size capacity (height) – at its factory setting, the case sealer handles box sizes up to 620 mm [24-1/2 inches] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate up to 725 mm [28-1/2 inches] high boxes.
16 Operation Refer to Figure 3-1 and 3-2 to acquaint yourself with the various components and controls of the 800af case sealer. Also see Figures 3-1 and 3-2 in Section II for taping head components.
17 Operation (Continued) Figure 3-2 – Controls, Valves and Switches 1 Electrical "On/Off" Switch The box drive belts are turned on and off (off button is red) with the electrical switch on the side of the machine guard at the infeed end. Note – The air valve has provisions for lockout/tagout according to plant regulations.
18 Operation (Continued) 3 Emergency "Stop" Switch The two emergency "Stop" switches are mounted for operator convenience, on both sides of the case sealer. Pushing either of these switches will stop the drive motors/belts and exhaust air from the flap kicker.
19 Operation (Continued) Tape Loading/Threading – Upper Taping Head See Section II Tape Loading/Threading – Lower Taping Head With Tape Drum On Taping Head See Section II Tape Loading/Threading – Lower Taping Head With Alternate Outboard Tape Drum 1.
20 Operation (Continued) Figure 3-5 – Tape Threading With Alternate Outboard Tape Drum Figure 3-6 – Box Size Set-Up Box Size Set-Up Figure 3-6 Open the side drive belts and raise the upper head assembly to accommodate the desired box width and height.
21 Operation (Continued) Figure 3-7 – Box Size Set-Up Figure 3-8 – Box Size Set-Up Figure 3-7 Place a product filled box 55 to 65 mm [2-1/4 to 2-1/2 inches] into the exit end of the machine with the top flaps folded as shown. Crank the upper head down until is just contacts the top of the box.
22 Operation (Continued) Figure 3-9 – Box Size Set-Up Figure 3-10 – Box Size Set-Up Figure 3-9 Place box at infeed end of machine and push into machine until it is taken away by drive belts. Figure 3-10 Adjust compression rollers. Run box through machine and stop when adjacent to compression rollers.
23 Operation (Continued) Figure 3-12 – Box Size Set-Up Figure 3-11 – Box Size Set-Up Figure 3-11 Run several test boxes through the machine, and observe the flap kicking action. Adjust the kicker cam so the kicker "kicks" earlier or later as required (refer to figure 3-8).
24 Operation (Continued) Note - Box drive motors are designed to run at a moderate temperature of 40° C [104° F]. In some cases they may feel hot to the touch. Adjustment of the machine or taping heads are described in the "Adjustment" section of this manual.
25 Operation (Continued) Box Jams If a box is improperly fabricated or filled, if the machine is mis-adjusted for the box being run, or if boxes enter the machine incorrectly, a box jam may occur. To clear a box jam, follow these steps: 1. Determine cause of box jam so corrective action can be taken to prevent reoccurrence.
26 Maintenance The case sealer been designed for long, trouble free service. The machine will perform best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or to the product.
27 Maintenance (Continued) Drive Belt Replacement/Tension Adjustment Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. REPLACEMENT – STEPS 1-11 TENSION ADJUSTMENT – STEPS 1, 2, 4-6, 10 & 11 Figure 4-2 1.
28 Maintenance (Continued) 9. Important – Before installing new drive belt, check belt inside surface for drive direction arrows and install belt accordingly. If no arrows are shown, belt may be installed either way. Install new belt around drive rollers and insert splicing pin.
29 Maintenance (Continued) Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motors are overloaded. Located inside the electrical control box on the side of the machine, the circuit breaker has been pre-set at 2.2 Amps and requires no further maintenance.
30 Figure 5-1 – Gate Cams Gate Operation Figure 5-1 A – Permanent gate cam B – Removable gate cam C – Kicker cam The 800af is shipped with both gate cams A and B installed. With both cams the entire range of box lengths can be run (150-760 mm [6-30 inches]).
31 Figure 5-2 – Upper Taping Head Leveling Adjustments (Continued) Upper Taping Head Leveling If the upper taping head is not horizontal, it can be leveled by adjusting the self-locking nut. 1. Loosen the five bolts on each side of crossbar shown in Figure 5-2A.
32 Adjustments (Continued) Gate Pressure Regulator Figure 5-3 The gate air pressure is controlled by a regulator mounted under the machine frame. This provides adjustment of the gate lifting force. When light weight boxes are being run the gate pressure can be reduced to minimize lifting of the box.
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34 Special Set-Up Procedure Changing Drive Belt Height The drive belt assemblies can be raised 50 mm [2 inches] to provide better conveying of tall boxes. This change increase the minimum box height that can be taped to 190 mm [7-1/4 inches]. DISASSEMBLY – Figure 6-1 1.
35 Special Set-Up Procedure (Continued) Outer Column Re-Positioning (Refer to Figure 6-4) Moving the outer columns up one set of mounting holes increases the maximum box size handled by the case sealer from 620 mm [24-1/2 inches] to 725 mm [28-1/2 inches].
36 Special Set-Up Procedure (Continued) Figure 6-4 – Column Re-Positioning.
37 T roubleshooting The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II "Troubleshooting" for taping head problems. Note – Adjustment of the machine or taping heads are described in "Adjustments", Section I and II of this manual .
38 T roubleshooting (Continued) Troubleshooting Guide Problem Flap kicker kicks at wrong time Gate does not raise to stop next box Gate retracts too soon/kicker does not kick Two boxes are taped toget.
39 Pneumatic Diagram Figure 7-1 – Pneumatic Diagram • To reduce the risk associated with mechanical and electrical hazards: – Turn electrical and air supply off and disconnect before performing .
40 Electrical Diagram Figure 7-2 – Electrical Diagram • To reduce the risk associated with mechanical and electrical hazards: – Turn electrical and air supply off and disconnect before performin.
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43 Spare and Miscellaneous Parts Spare Parts The following parts are normal wear items and should be ordered and kept on hand as used. Qty. Ref. No. Part Number Description 2 10472-66 (Sec. I ) 78-8076-4865-0 Belt – Drive W/Pin Qty. Ref. No. Part Number Description 1 A4-14-12 (Sec.
44 Options/Accessories Part Number Option/Accessory 70-0064-0379-7 Caster Kit Attachment 78-8060-8156-4 AccuGlide SST 2 Inch Upper Taping Head, Type 18900 78-8060-8157-2 AccuGlide SST 2 Inch Lower Taping Head, Type 18900 For additional information on the options/accessories listed below, contact your 3M Representative.
45 Replacement Part s – Illustrations and Parts List s 800af-s Stainless Steel Adjustable Case Sealer, Type 10500 (2 Inch Width Taping Heads) Frame Assemblies 1. Refer to Frame Assemblies Figure to find all the parts illustrations identified by figure numbers.
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47 800af Adjust able Case Sealer Frame Assemblies.
48 800af-s Adjustable Case Sealer Figure 10463.
49 Figure 10463 Ref. No. 3M Part No. Description 10463-1 78-8134-2099-5 Column - Outer 10463-2 78-8134-1907-0 Plate - Column Mounting 10463-3 78-8060-8332-1 Screw - Soc.
50 Figure 10464 800af-s Adjustable Case Sealer.
51 Figure 10464 Ref. No. 3M Part No. Description 10464-1 78-8134-2113-4 Support - Upper Head 10464-2 78-8076-4823-9 Cover - Rear 10464-3 78-8134-2083-9 Screw - Soc.
52 Figure 10465 800af-s Adjustable Case Sealer.
53 Figure 10465 Ref. No. 3M Part No. Description 10465-1 78-8134-1900-5 Side Compression Roller Assy 10465-2 78-8134-1901-3 Support - Roller 10465-3 78-8076-4628-2 Roller - Compression 10465-4 78-8134-1902-1 Shaft - Roller 10465-5 78-8060-8323-0 Screw - Hex.
54 800af-s Adjustable Case Sealer Figure 10467.
55 Figure 10467 Ref. No. 3M Part No. Description 10467-1 78-8134-1928-6 Housing - Wire 10467-2 78-8076-4702-5 Grommet /28 10467-3 78-8060-8332-1 Screw - Soc.
56 800af-s Adjustable Case Sealer Figure 10473/1 of 2.
57 Figure 10473 (Page 1 of 2) Ref. No. 3M Part No. Description 10473-1 78-8091-0424-9 Filter/Regulator Assy 10473-2 26-1014-4558-8 Filter/Regulator W/Metal Bowl 10473-3 78-8060-7899-0 Nipple RA 012 1/.
58 800af-s Adjustable Case Sealer Figure 10473/2 of 2.
59 Figure 10473 (Page 2 of 2) Ref. No. 3M Part No. Description 10473-28 78-8076-4897-3 Union KQH06-01S 10473-29 78-8076-4898-1 Union KQT06-00 10473-30 78-8076-4899-9 Union KQR04-06 10473-31 78-8076-49.
60 800af-s Adjustable Case Sealer Figure 10468.
61 Figure 10468 Ref. No. 3M Part No. Description 10468-1 78-8134-2133-2 Tape Drum Bracket Assy, Top 10468-2 78-8134-1934-4 Tape Drum Bracket Assy, Bottom 10468-3 78-8134-2334-6 Bracket - Tape Drum, Up.
62 800af-s Adjustable Case Sealer Figure 10469.
63 Figure 10469 Pos. Code Description 10469-1 78-8060-8156-4 AccuGlide SST, Upper, 2 Inch – Taping Head 18900 Type 18900 10469-3 78-8134-2325-4 Spacer Note – See Section II of this manual for taping head parts .
64 800af Adjust able Case Sealer Figure 10470.
65 Figure 10470 Pos. Code Description 10470-1 78-8060-8157-2 AccuGlide SST , 2 Inch Upper Taping Head Type 18900 10470-3 78-8134-2324-7 Spacer Note – See Section II of this manual for taping head parts .
66 800af-s Adjustable Case Sealer Figure 10471/1 of 4.
67 Figure 10471 (Page 1 of 4) Ref. No. 3M Part No. Description 10471-1 78-8134-2134-0 Bed - Conveyor 10471-4 78-8060-8480-8 Pad -Foot 10471-5 78-8134-1994-8 Screw - Hex.
68 Figure 10471/2 of 4 800af-s Adjustable Case Sealer.
69 Figure 10471 (Page 2 of 4) Ref. No. 3M Part No. Description 10471-32 78-8134-2145-6 Plate 10471-33 78-8060-8204-2 Screw - Hex.Hd, M6x12 10471-35 78-8060-8298-4 Screw - Soc.
70 Figure 10471/3 of 4 800af-s Adjustable Case Sealer.
71 Figure 10471 (Page 3 of 4) Ref. No. 3M Part No. Description 10471-58 78-8134-2088-8 Spacer - Valve Holder 10471-59 78-8134-2089-6 Plate 10471-60 78-8134-2084-7 Pin - Spring Holder 10471-61 78-8134-.
72 Figure 10471/4 of 4 800af-s Adjustable Case Sealer.
73 Figure 10471 (Page 4 of 4) Ref. No. 3M Part No. Description 10471-87 78-8134-2000-3 Screw - M5x10 10471-88 78-8060-8293-5 Nut - M5 10471-89 78-8060-7876-8 Cover - Plug, Lateral 10471-90 78-8134-216.
74 Figure 10474 800af-s Adjustable Case Sealer.
75 Figure 10474 Ref. No. 3M Part No. Description 10474-1 78-8134-2233-0 Arm Assy - Front, R/H 10474-2 78-8134-2234-8 Arm Assy - Front, L/H 10474-3 78-8134-2235-5 Arm Assy - Rear, R/H 10474-4 78-8134-2.
76 800af-s Adjust able Case Sealer Figure 10472/1of 2.
77 Figure 10472 (Page 1 of 2) Ref. No. 3M Part No. Description 10472-1 78-8134-2181-1 Drive Assy - Right, W/O Motor 10472-2 78-8134-2182-9 Drive Assy - Left, W/O Motor 10472-3 78-8134-2183-7 Guide - L.
78 800af-s Adjustable Case Sealer Figure 10472/2 of 2.
79 Figure 10472 (Page 2 of 2) Ref. No. 3M Part No. Description 10472-46 78-8060-8335-4 Washer - Triple, M8 10472-47 78-8060-8320-6 Nut - Self Locking, M8 10472-48 78-8134-2212-4 Wrap Pulley Assy 10472.
80 800af-s Adjustable Case Sealer Figure 10476.
81 Figure 10476 Ref. No. Code Description 10476-1 78806076317 Connector 3/8" 10476-2 78807652595 Sleeving - /12, 650mm 10476-3 78806076267 Connector PG11 10476-4 78806078776 Housing - plug, verti.
82 800af Adjust able Case Sealer Figure 10475.
83 Figure 10475 (Page 1 of 2) Ref. No. 3M Part No. Description 10475-1 78-8134-2296-7 P an e l A ss embly - Infeed 10475-2 78-8134-2297-5 Panel Assembly - Outfeed 10475-3 78-8134-2298-5 Panel Assembly.
84 Figure 10475 (Page 2 of 2) Ref. No. 3M Part No. Description 10475-25 78-8060-8298-4 Screw - Soc.Hd, M6x12 10475-26 78-8060-8312-3 Washer - Flat, M6 10475-27 78-8060-8330-5 Screw - Flat Hd, M5x12 10.
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8 6 800af-s Adjustable Case Sealer Figure 10478.
8 7 Figure 10478 Ref. No. 3M Part No. Description 10478-1 78-8134-2001-1 Support - Electric Box 10478-2 78-8113-6759-4 Electric Box 10478-3 78-8134-2291-8 Screw - Soc.
8 8 Figure 10477 800af-s Adjustable Case Sealer.
8 9 Figure 10477 Ref. No. 3M Part No. Description 10477-1 78-8134-2266-0 Support - Front Flap Folder 10477-2 78-8060-8302-4 Screw - Hex.Hd, M8x25 10477-3 78-8060-8308-1 Washer - Flat, M8 10477-4 78-8134-2267-8 Plate - Box Guide 10477-5 78-8060-8311-5 Screw - Soc.
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デバイス3M 800af-sの購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
3M 800af-sをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこには3M 800af-sの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。3M 800af-sの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。3M 800af-sで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
3M 800af-sを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又は3M 800af-sの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、3M 800af-sに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわち3M 800af-sデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
