AIRLESSCOメーカー3000, 3500の使用説明書/サービス説明書
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SER VICE/OPERA TION MANU AL Form No. 001-683 FEB2305 Form No. 001-683 FEB2305.
T able of Contents INTRODUCTION Sp ra y & St ri pe S pe ci ca ti on s 1 Safety W arnings 2 GETTING ST ARTED How to Flush 7 Flushing 8 Setting Up 9 Pressure Relief Procedure 10 Daily Maintenanc.
Bef ore oper at ing thi s un it, rea d an d fol low all saf ety warn in gs and ins truc tion s rel ated to the usa ge o f thi s eq uipm ent . RE AD, LE ARN , and FOL LOW th e P ress ure Rel ief Proc ed ure on Page 10 a nd und erst and al l w arni ngs on page s 2 thru 6.
TIP GUARD AL W A YS have the tip guard in place on the spray gun while spraying. The tip guard alerts you to the injection hazard and helps prevent accidentally placing your ngers or any part of your body close to the spray tip. SPRA Y TIP SAFETY Use extreme caution when cleaning or changing spray tips.
Saf ety War nings Fluids under high pressure from spray or leaks can penetrate the skin and cause extremely serious injury , including the need for amputation. • NEVER point the spray gun at anyone or any part of the body . • NEVER put hands or ngers over the spray tip.
A VOID COMPONENT RUPTURE This sprayer operates at 2500 psi (170 bar). Always be sure that all components and accessories have a maximum working pressure of at least 3000 psi to avoid rupture which can result in serious bodily injury including injection and property damage.
WHEN ADDING FUEL • T urn engine OFF and let engine cool at least 2 minutes before removing gas cap. • Fill fuel tank outdoors or in well ventilated area. • Do not overll fuel tank. Fill tank to approximately1 inches below top of neck to allow for fuel expansion.
WHEN TRANSPORTING EQUIPMENT • T ransport with fuel tank EMPTY or with fuel shut-off valve OFF . WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN T ANK • Store away from furnaces, stoves, water heaters and other appliances that have pilot lights or other ignition source.
Ho w to F lush FIGURE 1 LOCK TRIGGER TO REMOVE SPRA Y TIP 1. Be sure the gun safety latch is engaged and there is no spray tip in the gun. Refer to Fig. 1. Refer to your separate instruction manual provided with your gun on its safety features and how to engage safety latch.
1. New Sprayer Y our Airlessco unit was factory tested in an antifreeze solution which was left in the pump. Before using oil-base paint, ush with mineral spirits only . Before using water-base paint ush with soapy water , then do a clean water ush.
Setting Up to Stripe or Spr ay 1. Connect the hose and gun. a. If the hose is not already installed on the striper , remove the plastic cap plug from the outlet tee at the spray pump, and screw a conductive or grounded 3000 psi airless spray hose onto uid outlet.
Pr essur e R elief Pr ocedur e 1. Keep the displacement pump packing nut/wet cup lubricated with Airlessco TSO (Throat Seal Oil) at all times. The TSO helps protect the rod and the packings. 2. Inspect the packing nut daily . Y our pump has a patented T riple Life Packing System.
Star ting Up 1. Lear n ho w to oper ate the control valve. The control valve sets the prime or pressure position as well as the spraying pressure. When the valve is fully counter -clockwise the unit is in the prime position.
Striping Oper a tion 1. Choose handle location The choices are, installing the handle opposite of the single wheel assembly (standard set up) or placing the handle directly over the single wheel assembly .
Striping Tip Guide STRIPING TIP REGULAR P AINTING SPRA Y TIP UNIFORM P A TTERN LIGHT HEA VY Striping Tips should not be used for regular spraying. Striping tips are designed for a single pass application, while spray tips are designed for the 1/3 overlap technique used for spray painting.
Spr ay Gun Oper a tion Reversible Spray T ip T ip Guard T rigger Guard MAJOR COMPONENTS OF SPRA Y GUN & REVERSIBLE REV -TIP ™ SPRA Y GUN Attach spray gun to airless unit and tighten ttings securely .
Spr ay Gun T r oubleshooting DEFECTS CA USE CORRECTION Coarse spray Low pressure Increase the pressure Excessive fogging High pressure Reduce pressure for satisfactory pattern (overspray) Material too.
Field T r oubleshooting PROBLEM CAUSE SOLUTION Unit doesn't prime Airleak due to: • Loose Suction Nut • T ighten Suction Nut • W orn O-Rings • Replace O-Ring (106-01 1) on suction seat, &.
17 Refer to Figure 1 1. Follow the Pressure Relief Procedure on page 10. 2. Flush the material you are spraying out of the machine. 3. Remove the connecting rod shield (331-11 1). 4. Move the piston rod (331-093) to its lowest position by cycling pump slowly .
Ser vicing the Piston R od - Outlet V alv e 331-196 331-195 Piston DISASSEMBL Y OF THE OUTLET V AL VE REFER T O FIGURE 3 1. Disconnect the Fluid Pump following instructions on page 17 . 2. Place piston holder (331-195) in a vise. Slide piston into the holder & lock in place with a 3/8” dowel (331-196).
P acking R eplacement Pr ocedur es 19 Fluid Pump Remo val - Refer to Figure 1 1. Follow the Pressure Relief Procedure on page 9. 2. Flush material you are spraying out of the machine. 3. Remove the connecting rod shield (331-1 11). 4. Move the piston rod (331-093) to its lowest position by cycling pump slowly .
FIGURE 5 P acking R eplacement Pr ocedur es FIGURE 6 20 3. Push the two bolts (100-318) through the tube spacers (331-074) & screw into the cover assembly (331-234). Using a 1/2” wrench, tighten the two bolts evenly (alternating between them) until you reach 20 ft-lbs.
I n s p e c t i o n & R e p l a c e m e n t o f C o n t r o l V a l v e , B a l l & S e a t 1. Use a wrench to unscrew the control valve with ring seal. 2. Make sure that the control valve knob turns freely and that its stem is not worn unevenly , mushroomed or otherwise damaged.
Gear Bo x Assembl y - Par t No . 305-196 22 Part Number Description 100-004 90 Degree Elbow 100-028 Pipe Plug 100-318 HXHD Screw 100-332 Retaining Ring 100-380 Screw 100-381 Screw 100-398 Retaining Ri.
Spr ay Gun Assembl y - Par t No . 305-280 Gun Mount Assembl y - Par t No . 305-275 - 23 Part Number Description 100-01 1 Airless 1/4” x 50’ Hose 1 16-103 Cable Retainer Spring 120-1 15 008 Silver .
Bypass V alv e Assembl y Par t No. 305-264 Part Number Description Qty . 100-040 Hose, Whip 2 1 15-016 Control V alve Seat Ass’y 1 1 15-017 Ball 1 1 15-024 Unloader V alve 1 1 15-028 Stat-O-Seal 1 1 15-031 Guide T .
Suction Assembl y P ar t No. 331-290 Part Number Description Qty . 106-020 T eon O-Ring 1 141-015 Hose Clamp (some models only) 1 331-034 Suction Nut 1 331-035 Suction Elbow 1 331-217 Suction Filte.
F r ame Assembl y Par t No . 305-213 Part Number Description Qty . 100-317 Nut 5/16-18 Centerlock 4 100-320 Wing Screw , 3/8 1 100-370 Screw , Hex Cap 2 1 13-031 Spacer , 5/8 x 1.
REV-GU ARD ™ Part # 560-xxx REV -TIP for Spray Painting 562-xxxST REV -TIP for Striping P O SI -L O C ™ S Y ST EM Snap in centering of tip. No leaks, splashback or mess. S EA L L O CA T I NG HA ND L E T ip handle simplifies installing & aligning the seal.
XTEND-A-POLE SY STEM Tip Extensions - Complete with Pa tente d SPRA Y CLE AN REV -GU ARD TIP EXTENSIONS, “G” THREAD 032-170 6” Long 032-171 12” Long 032-172 18” Long 032-173 24” Long SWIVE.
デバイスAIRLESSCO 3000, 3500の購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
AIRLESSCO 3000, 3500をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはAIRLESSCO 3000, 3500の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。AIRLESSCO 3000, 3500の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。AIRLESSCO 3000, 3500で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
AIRLESSCO 3000, 3500を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はAIRLESSCO 3000, 3500の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、AIRLESSCO 3000, 3500に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちAIRLESSCO 3000, 3500デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。