DeWaltメーカー550の使用説明書/サービス説明書
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92-01 16 Rev . 060810 Model 550 T ube Severing T ool T ABLE OF CONTENTS CUSTOMER MESSAGE Inside Front Cover SAFETY PRECAUTIONS 3 GENERAL DESCRIPTION 6 SPECIFICA TIONS 7 MAINTENANCE 9 OPERA TION 10 REP.
Copyright 2006 Proprietary property of TRI TOOL Inc. No reproduction, use, or duplication of the information shown hereon is permitted without the express written consent of TRI T OOL Inc.
3 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 SAFETY PRECAUTIONS W ARNING: IN GENERAL When using rotating head cutting equipment, basic safety precautions should always be followed to reduce the risk of personal injury . Operate this tool only in accordance with specific operating instructions.
4 TRI TOOL INC. 92-01 16 : Rev . 060810 T OOL CARE Maintain tools with care. Keep tools in good operating condition. Sharp tool bits perform better and safer than dull tool bits. Well maint ained tools function properly when needed. Check for damaged parts.
5 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 Disconnect power supply during setup and maintenance. Use all ‘S top’ or Shut off’ features available when changing or adjusting tool bits, maintaining the tool, or when the tool is not in use.
6 TRI TOOL INC. 92-01 16 : Rev . 060810 GENERAL DESCRIPTION The Model 550 T ube Severing T ool series of tube cutters is designed to cut tubing in areas where access to and around the tube is limited. The Model 550 uses a cutter wheel to sever the tube.
7 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 SPECIFICA TIONS Envelope, Model 550-00, T ube Severing T ool.
8 TRI TOOL INC. 92-01 16 : Rev . 060810 En ve lope, Model 55 0-00, Tube Se ver ing Tool Model No. P/N Tu be Size "A " "B" "C" W eig ht 550-03 01 -1062 3/16" ( 4.8 m m ) 3.67" ( 93.2 m m ) 1.50" ( 38.8 m m ) 1.
9 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 MAINTENANCE All components should be periodically cleaned and coated with a light film of oil. Use a clean, non-detergent oil, preferably SAE 10 (90 SSU or lighter .) The Cutting Wheel should be replaced if worn or damaged.
10 TRI TOOL INC. 92-01 16 : Rev . 060810 OPERA TION Read the operating instructions carefully before attempting to operate the Model 550 T ube Severing T ool. Be sure to use eye protection at all times when operating the Model 550. Select the proper Model 550 for the size of tubing to be severed.
11 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 NOTE: Select the proper T ri T ool Inc. Drive Unit that best suits the operation needed to be performed. Drive Input Location A non T ri T ool Inc. Drive Unit will void the warranty . If input is counterclockwise, sever damage will occur during cutting.
12 TRI TOOL INC. 92-01 16 : Rev . 060810 Rotate drive shaft in a clockwise direction to align the slot. If you miss alignment, simply realign the slot. Load the Model 550 around the tube to be cut. Apply a light force to insure that the Model 550 is over the tube.
13 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 W ARNING: REP AIRS AND REPLACEMENT Cutter Wheel Replacement Disconnect the Drive Unit from the Model 550 T ube Cutter prior to any repairs or replacements. Rotate the drive shaft manually clockwise to rotate the cutter carriage to the desired position.
14 TRI TOOL INC. 92-01 16 : Rev . 060810 Press in the new Bearing Plug. Refer to the Illustrated Parts Breakdown for the correct Bearing Plug. Bearing Plug Replacement.
15 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 AIR DRIVE ASSEMBL Y REMOV AL OF A SHEARED ROLL PIN FROM THE DRIVE ASSY . Push the Air Drive Assy into the Model 550 T ube Cutter and rotate it clockwise and pull it out. Unscrew the Bayonet Mounting T ube from the Motor Housing by rotating the Bayonet Mounting T ube counterclockwise.
16 TRI TOOL INC. 92-01 16 : Rev . 060810 TROUBLE SHOOTING Problem: The T ool Bit Chatters Probable causes: The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube.
17 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 Problem: The tool holder is not feeding Probable causes: The feed pin is broken or out of position. The feed sprocket shear pin is broken. The feed screw is stripped. The feed nut is stripped. The slide rails are too tight.
18 TRI TOOL INC. 92-01 16 : Rev . 060810 ACCESSORIES The following accessories are recommended for use with the Model 550 T ube Cut- ters and are available from TRI TOOL INC. 1. Portable Air Filter (P/N 75-01 15) 2. Drive Assembly , Air (P/N 04-0084) 3.
19 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 MODEL 550-03, 04, 05, AND 06 TUBE SEVERING TOOL ASSEMBL Y (P/N 01-XXXX) ILLUSTRA TED P ARTS BREAKDOWN 1 10 2 3 4 5 7 6 8 9 11 12 13 15 14 17 1.
20 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2057 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0353 HOUSING , CARRIAGE, TUBE CUTTER 1 2. 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 1 3. 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 1 4. 32-0226 PIN, DOWEL, 3/16" DIA X 1" LONG 2 5.
21 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2058 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0354 HOUSING , CARRIAGE, TUBE CUTTER 1 2. 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 1 3. 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 1 4. 32-0226 PIN, DOWEL, 3/16" DIA X 1" LONG 2 5.
22 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2059 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0356 HOUSING , CARRIAGE, TUBE CUTTER 1 2. 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 1 3. 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 1 4. 32-0226 PIN, DOWEL, 3/16" DIA X 1" LONG 2 5.
23 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2060 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0352 HOUSING , CARRIAGE, TUBE CUTTER 1 2. 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 1 3. 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 1 4. 32-0226 PIN, DOWEL, 3/16" DIA X 1" LONG 2 5.
24 TRI TOOL INC. 92-01 16 : Rev . 060810 MODEL 550-08 TUBE SEVERING TOOL ASSEMBL Y (P/N 01-1065) 1 10 2 3 4 5 7 6 8 9 11 12 13 15 14 19 18 17 16 20 21 22 23 24 25 26 10 4 9.
25 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2061 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0348 HOUSING , TUBE CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 32-0140 PIN, DOWEL, 1/4" DIA X 3/4" 1 5.
26 TRI TOOL INC. 92-01 16 : Rev . 060810 MODEL 550-10, 12, 14 AND 16 TUBE SEVERING TOOL ASSEMBL Y (P/N 01-10XX) 1 10 2 3 5 7 6 8 9 11 12 13 15 14 19 18 17 16 20 21 22 23 24 25 26 9 3 10 3.
27 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2062 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0347 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6.
28 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2063 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0346 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6.
29 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2064 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0357 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6.
30 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2065 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0366 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6.
31 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 MODEL 550-18, 20, 24 AND 28 TUBE SEVERING TOOL ASSEMBL Y 1 10 2 3 5 7 6 8 9 11 12 13 15 14 19 18 17 16 20 21 22 23 24 25 26 9 3 10 3.
32 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2066 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0359 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6.
33 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2067 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0361 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6.
34 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2068 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0360 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6.
35 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 Parts List, Model 550-28, T ube Cutter (P/N 01-1072) Item Part No. No. Description Qty 02-2069 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0362 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3.
36 TRI TOOL INC. 92-01 16 : Rev . 060810 MODEL 550-32 TUBE SEVERING TOOL (P/N 01-1073) 1 10 2 3 4 5 7 6 8 9 11 12 13 15 14 19 18 17 16 20 21 22 23 24 25 26 9 10 3.
37 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2070 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0363 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6.
38 TRI TOOL INC. 92-01 16 : Rev . 060810 TUBE CUTTER DRIVE ASSEMBL Y (P/N 04-0084) 1 2 3 4 5 6.
39 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 1. 20-0281 SHAFT , DRIVE 1 2. 22-0073 TUBE, BA YONET MOUNTING 1 3. 32-0024 PIN, ROLL, 1/8" DIA X 1/2" 1 4. 40-0143 SPRING, COMPRESSION 1 5. 54-0127 COUPLING , MALE QD TO 1/4 EPIPE 1 6.
40 TRI TOOL INC. 92-01 16 : Rev . 060810 Parts List, Motor Assembly , Cordless, 14.4V (550) (P/N 58-0213) Item Part No. No. Description Qty 1. 20-0806 SHAFT , DRIVE 1 2. 27-0785 ADAPTER, BA YONET 1 3. 30-2350 BA TTERY , 14.4V 1 4. 33-0041 SCREW , CAP , 1/4-20 X 7/8" 1 5.
41 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 Parts List, A10 T ool Kit (NOT SHOWN) Item Part No. No. Description Qty 1. 01-1062 MODEL 550-03, TUBE CUTTER 1 2. 01-1063 MODEL 550-04, TUBE CUTTER 1 3. 01-1064 MODEL 550-05, TUBE CUTTER 1 4. 01-1009 MODEL 550-06, TUBE CUTTER 1 5.
42 TRI TOOL INC. 92-01 16 : Rev . 060810 Parts List, B1 T ool Kit (NOT SHOWN) Item Part No. No. Description Qty 1. 01-1062 MODEL 550-03, TUBE CUTTER 1 2. 01-1063 MODEL 550-04, TUBE CUTTER 1 3. 01-1064 MODEL 550-05, TUBE CUTTER 1 4. 01-1009 MODEL 550-06, TUBE CUTTER 1 5.
43 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 The DeW AL T Cordless Drill/Driver comes with an 'Instruction Manual' and should be referenced for all safety and operating procedures.
デバイスDeWalt 550の購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
DeWalt 550をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはDeWalt 550の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。DeWalt 550の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。DeWalt 550で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
DeWalt 550を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はDeWalt 550の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、DeWalt 550に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちDeWalt 550デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。