EmersonメーカーIM-105-4000の使用説明書/サービス説明書
ページ先へ移動 of 70
http://www .raihome.com Instruction Manual IM-105- 4000, Or ignal Is sue August 2 005 OPM 4000 Opacity/Dust Density Mon itor.
.
Instruction Manual IM-105-4000 , Origi nal Iss ue August 20 05 OPM 4000 http://www .raihome.com OPM 4000 Opacity/Dust Density Monitor ESSENTI AL INSTRUCTIONS READ THIS P AGE BEFORE PROCEEDING! Rosemoun t Anal ytical d esigns, manufa ctures and tests its prod ucts to m eet many nati onal a nd int ernationa l standar ds.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 ii PREFAC E The p urpose of this ma nual is to provi de inform ation con cernin g the componen ts, fun ctions, i nstalla tion an d maintena nce of the OPM 4000. Some sec tions m ay desc ribe equ ipment not used i n your c onfigur ation.
Instruction Manual IM-105-4000 , Origi nal Iss ue August 20 05 OPM 4000 http://www .raihome.com T able of Contents Essential Instructio ns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Preface . . . . . . . . . . . .
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 TOC - 2 SECTION 4 Operation OPM 4000 Ope ratio ns and Ad justments . . . . . . . . . . . . . . . . . . . . . . . 4-1 Front Panel LED's. . . . . . . . . . . . . . . . . . . . .
Instruction Manual IM-105-4000 , Origi nal Iss ue August 20 05 OPM 4000 http://www .raihome.com Section 1 Description and Spe cifications System Ove rview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1- 1 Principle of Ope ration .
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 1-2 Cabling The standa rd ca bling us ed betwe en the sta ck-mou nted units and the control unit is at a minim um 6-pai r , #20 AWG, twisted , shielde d cab le. More pairs or larger tha n 20 AWG is accept able.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 1-3 OPM 4000 Figure 1- 1. Comp onent Relationshi ps RD MD Aperture P Main Lamp TTL Bulls-Eye Projection Lens Retro Reflector Aperture V Z.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 1-4 SPECIFICATIONS OPM 4000 S pecifications Desi gn a n d p erf or m anc e Meets or exceeds PS-1 revised and ASTM D6216-98 Peak .
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 1-5 OPM 4000 OPM 4000 S pecifications T ransceiver/Reflector Enclosure NEMA 4 watertight enclosu re Path Length 2 to 15 ft (0, 6 to 4,6 m).
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 1-6.
Instruction Manual IM-105-4000 , Origi nal Iss ue August 20 05 OPM 4000 http://www .raihome.com Section 2 Installation Installation Consider ations . . . . . . . . . . . . . . . . . . . . . . . . page 2-2 Mechanical Inst allation . . . . . . . . . . .
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 2-2 INSTALLATION CONSIDERATIONS Choose an Installation Sit e The pr imary con siderati ons f or choos ing a site f or the O PM 4000 i s access ibility , ambient en vir onmenta l conditi ons, and lo catin g the uni t to obtain a represe ntative s ample of the p rocess.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 2-3 OPM 4000 Alignment of Stack Flanges Stack fla nge ali gnment is des cribed in Installa tion of Sta ck Flang es and is the first st ep in suc ces sful ins talla tion. The final beam alig nment a djust ment s are describe d in the Be am Al ignmen t Procedur e.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 2-4 MOUNTING THE AIR PLENUM AND WEATHER COVERS After the insta llation s ite ha s been s elect ed and t he plat form req uiremen ts have been met, th e mounting flange s shoul d be in stalled a nd ali gned as describe d in Sec tion 2, Installat ion of Stac k Fla nges.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 2-5 OPM 4000 Figure 2-2. Ai r Plenu m T ransceiver and Retro Reflector Asse mbly 1. Attach the transc eiver an d retro ref lector to the air plenu m assemb ly by placing them on the hinge pins (Fi gure 2-3).
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 2-6 BEAM ALIGNMENT PROC EDUR E NOTE Alignme nt can not be done unless the powe r is app lied to th e stack mounted service module. T he co ntrol un it does no t have to be conn ected or power ed.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 2-7 OPM 4000 3. Move to the tran sceive r , and d etermine monito r align ment by lo oking through t he vie wing p ort loca ted on th e rea r of the tr anscei ver and observin g whethe r the beam image is in th e center of the cr oss hair (bulls- eye) an sho wn in F igure 2-5.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 2-8 Air Flow Switch If you hav e an air flow alar m when the syst em is pow ered, c heck th e airflo w switch. Wi th the blowe r ru nning and the so urce under normal con ditio ns, discon nect the l eads of the switc h and p lace an o hmmete r across them.
Instruction Manual IM-105-4000 , Origi nal Iss ue August 20 05 OPM 4000 http://www .raihome.com Section 3 S tartup and Calibration Before Star tup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Stack Exit Correlation Computat ion .
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 3-2 STACK EXIT CORRELATION COMPUTATION 1. T he stac k exit correl ation i s espe cially import ant t o verif y . If pos sible, all dimen sions should b e verif ied by ac tual m easur ements.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 3-3 OPM 4000 FACTORY OPLR DISPLAY Under the flip down door , pres s the EDI T (ESC ) butto n [the r ed Edit ( ESC) LED will light].
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 3-4 ZERO/SPAN CALIBRATION CHECK The zer o ca libration h as bee n set at th e facto ry by plac ing th e instrumen t on an optic al bench using the flange -to-flan ge dim ensions specifi ed by the cust omer and reco rded in th e cust omers final t est repo rt.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 4-1 OPM 4000 Section 4 Operation OPM 4000 O perations and Adjus tments . . . . . . . . . . . . . page 4-1 Service M odule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 4-2 Zero Cal Fail - Durin g calibra tion c heck the zero re ading has exceed ed the > 2% opac ity set p oint. Span Cal Fail - During c alibra tion chec k the sp an re ading h as exce eded th e > 2% opac ity set p oint.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 4-3 OPM 4000 Alarm T ime Delay Adjustment Under the flip d own door, press the EDI T (E SC ) butto n [the red Edit ( ESC) LED will light]. T he mess age displ ay will read QU ICK MENU. P ress th e ENTE R key , then the EDIT Ð key 2 times unt il the Display reads A LARM TIME DELA Y .
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 4-4 Remote Cali bration Cycle I nita t e T o have an ext ernal dev ice ca use the mo nitor to b egin cal ibratio n cycl e, conne ct an N .O. dry co ntact t o termina l 8L an d 9. A momenta ry closu re will initiate a 3-minu te zero a nd a 3-mi nute span chec k cyc le.
Instruction Manual IM-105-4000 , Origi nal Iss ue August 20 05 OPM 4000 http://www .raihome.com Section 5 Zero and Span Calibration Clear on S tack Ze ro and Sp an Calibra tion . . . . . . . . . . . . page 5 -1 Zero Reflector Adjustment . . . . . . . .
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 5-2 NOTE All adj ustments are on the signal proces sor PC B oard ( Figur e 5- 2). 5. Adjust t he 20 tu rn ze ro potent iome ter mar ked "PT -1" , clock wise for an up-scale reading >15%, th en slowl y cou nterclock wise for 0-1% opac ity .
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 5-3 OPM 4000 Figure 5-3. Zero Ref lector 5. Insert a 1/16 in. A llen w rench into t he adju stmen t set scre w located o n the top of th e zero r eflecto r (Figure 5-3). Turn set screw clockwis e 1/8 turn.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 5-4 RECORD THE ZERO/SPAN V ALUES IN THE QUICK MENU 1. At the co ntrol uni t, unde r the fli p down d oor , press t he EDIT (ESC) button [the red Edit (ESC) LED will ligh t]. The mess age displa y will read QUICK ME NU.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 6-1 OPM 4000 Section 6 O n Line Zero Reflector Option Using the On Line Zero Reflector .
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 6-2 4. Using the fine a djustm ent (l arge kn ob) st art by raisin g the op acity le vel above z ero, then s lowly tu rn the k nob in the oppo site direc tion t o just reach ZERO.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 6-3 OPM 4000 Course Adjustments Opacity i s below zero and you can not reac h zero aft er you hav e turned the adjustme nt kn ob as fa r as i t will g o into the Mic ro-turn h ousing — perfor m the followin g proced ure: 1.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 6-4 Filter Certification QA/Q C testing by Ros emoun t Analytic al of the filt ers at an int erval of no t more than 6 mo nth s is recommend ed. F ilter cer tificati on, repla cement, or additio nal neutral density filter s are a vailable fr om Rosem ount An alytica l.
Instruction Manual IM-105-4000 , Origi nal Iss ue August 20 05 OPM 4000 http://www .raihome.com Section 7 Maintenance Preventive / Corrective Maintena nce Schedule . . . . . . . . page 7 -1 Control Unit Prev entive Maintena nce . . . . . . . . . . . .
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 7-2 Preventive/corrective maintenance schedule Y early Corrective and preventive maintenance schedules should be adjusted according to site spec ific conditions to ensure the maximum av ailability of accurate measur ement data.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 7-3 OPM 4000 CONTROL UNIT PREV ENT IVE MAINTENANCE Preven tive mai ntenance c onsist s of cle aning the i nstrume nt regula rly and insp ecting it o ccasio nally for broken or damaged parts.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 7-4.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 8-1 OPM 4000 Section 8 T roubleshooting T r oubleshooting . . . . . . . . . . . . . . . .
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 8-2.
Instruction Manual IM-105-4000 , Origi nal Iss ue August 20 05 OPM 4000 http://www .raihome.com Section 9 Replacement Parts Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-1 SPARE PARTS Level I, Ge neral ma intenan ce su pplie s reco mmende d for a ll user s.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 9-2.
Instruction Manual IM-105-4000 , Origi nal Iss ue August 20 05 OPM 4000 http://www .raihome.com Section 10 Drawings Mounting: Under 6 ft (1,8 m) Diamet er . . . . . . . . . . . . . . . . . . . page 10-2 Mounting: Over 6 ft (1,8 m) Diameter . . . . . .
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 10-2 MOUNTING: UNDER 6 FT (1,8 M ) DIAMETER MOUNTING: UNDER 6 FT (1,8 M) ST ACK DIA 7.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 10-3 OPM 4000 MOUNTING: OVER 6 FT (1,8 M) DI AMETER MOUNTING: OVER 6 FT (1,8 M) ST ACK DIA MOUNTING SUGGESTIONS FOR ST ACKS THA T ARE MORE THAN 6 FT (1,8 M) IN DIAMETER VERTICAL AXIS 7.5 IN.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 10-4 AIR PURGE/W E ATHER COVER MECHANICAL INSTALLATION AIR PURGE/WEA THER COVER MECHANICAL INST ALLA TION LEA VE 3 IN. (76 mm) CLEARANCE FROM FLANGE F ACE FOR SWINGING TRANSCEIVER MINIMUM SWING CLEARANCE 34 IN.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 10-5 OPM 4000 PANEL CUTOU T FOR CONTROL UNIT 1.75 in. (44,5 mm) min. spacing to mount next unit above or below 7.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 10-6 CONTROL UNIT DIMENSIONS 3/4 in. (19,05 mm) Conduit KO 0.5 in. (12,7 mm) 0.75 in. (19,1 mm) 1/8 in. (3,175 mm) Hex Socket Gasket Flange Gasket 0.50 in. (12,7 mm) max. 8.00 in.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 10-7 OPM 4000 CONTROL UNIT T ERMINA L IDENTIFICATION CONTROL UNIT TERMINAL IDENTIFICA TION.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 10-8 T YPICAL SYSTEM WIRING (SHEET 1 OF 2 ) TYPICAL SYSTEM WIRING (Sheet 1 of 2) OPM 4000 Control Unit (for T erminal ID Detail .
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 10-9 OPM 4000 T YPICAL SYSTEM WIRING (SHEET 2 OF 2 ) TYPICAL SYSTEM WIRING (Sheet 2 of 2) OPM 4000 Control Unit (for T erminal ID Detail .
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 10-10 T RANSCEIVER AND RETRO REFLECTOR SIGNAL AND CONTROL WIRING TRANSCEIVER AND RETRO REFLECTOR SIGNAL AND CONTROL WIRING.
Instruction Manual IM-105-4000 , Origi nal Iss ue August 20 05 OPM 4000 http://www .raihome.com Appendix A Safety Data Safety Instruc tions . . . . . .
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 A-2 SAFETY INST RUCTIONS IMPORT ANT SAFETY INSTRUCT IONS FOR TH E WIRING AND INST ALLA TION OF TH IS APP ARA TUS The following safety instructions apply s pecifically to all EU member states.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 A-3 OPM 4000 BELANGR IJK V eili gheidsvoorschri ften voor de aansluiting e n installatie va n dit toestel. De hierna volgende veiligheids voorschriften zijn vooral bedoeld voor de EU lidstaten.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 A-4 VIGTIGT Sikkerh edsinstr uktion f or tilslutnin g og inst alleri ng af det te udstyr .
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 A-5 OPM 4000 BELANGR IJK V eili gheid sinstructi es voor d e bedrad ing en installatie van di t appara at. V oor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 A-6 TÄRKEÄÄ T urvallisuusohje, jota on noudatettava tämän laitte e n asentamisessa ja kaapeloin nissa.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 A-7 OPM 4000 IMPORT ANT Consignes de sécurité concernant le raccordement et l'installation de cet appa reil. Les con signes de sécurité ci-dess ous s'adr essent pa rticuli èrement à tous les états membres de la communauté européenne.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 A-8 WICHTIG Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folge nden Sic herheits hinweise sind in a llen Mit gliederst aaten de r europä ischen Gemein sc haf t gültig.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 A-9 OPM 4000 IMPORT ANTE Norme di sicurezza per il cablaggio e l'installazione dello strumento.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 A-10 VIKTIG Sikkerh etsinstr uks for tilk obling og installa sjon av dette ut styret . Følgend e sikkerh etsins truksjone r gjeld er spes ifikt al le EU med lemsland og land med i EØS -avtalen.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 A-1 1 OPM 4000 IMPORT ANTE Instruç ões de seg urança p ara lig ação e inst alaçã o deste a parelho. As seguin tes instr uções d e segurança aplicam- se espec ificamen te a todos os es tados membr os da UE.
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 A-12 IMPORT ANTE Instruc ciones de segurid ad para el montaje y cablead o de est e aparato . Las sigui entes instr ucciones de segur idad, son d e aplicaci on especi fica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension.
Instruction Manual IM-105- 4000, Or igina l Issue August 2 005 A-13 OPM 4000 VIKTIGT Säkerh etsföres krifter för kabl age och installation av denn a appara t. Följande säkerhet sföreskrif ter är tillä mpliga för samt liga EU-medl emsländer .
Instruction Ma nual IM-105-4 000, O riginal Is sue August 2005 OPM 4000 A-14.
W ARRANTY Rosemoun t Analy tical wa rrants that the equi pment manufactu red and sold by it will, upon ship ment, be free of d efects in workman ship or material .
Emerson Process M anagement © 2005 Rosemount Analytical Inc. All rights rese rved. Rosemount Analytical and the Rosemount Analytical logoty pe are registered trademarks of Rosemount A nalytical Inc. All other marks are the property of their respective owners.
デバイスEmerson IM-105-4000の購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Emerson IM-105-4000をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはEmerson IM-105-4000の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Emerson IM-105-4000の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Emerson IM-105-4000で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Emerson IM-105-4000を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はEmerson IM-105-4000の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Emerson IM-105-4000に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちEmerson IM-105-4000デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
