Generac Power Systemsメーカー005261-1, 005262-1の使用説明書/サービス説明書
ページ先へ移動 of 64
ST ANDBY GENERA T OR O WNER'S MANU AL This manual should remain with the unit. A ne w standar d of reliability Serial Number QT 2.4L 45kW Models: 005261-1 005262-1 — CAUTION — ONL Y QU ALIFIED ELECTRICIANS OR CONTRA CT ORS SHOULD A TTEMPT INST ALLA TION! Cover059 Re v .
Standby Generator Sets T able of Contents SECTION P AGE SAFETY RULES ................................................ 1-1 INTRODUCTION ..................................................... 1-3 Read this Manual Thoroughly ..............................
Study these SAFETY RULES carefully before install- ing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The generator can operate safely , efficiently and reli- ably only if it is properly installed, operated and maintained.
• Before performing any maintenance on the gen- erator , disconnect its battery cables to prevent accidental start -up. Disconnect the cable from the battery post indicated by a NEGA TIVE, NEG or (–) first. Reconnect that cable last. • Never use the generator or any of its parts as a step.
1-3 I NTRODUCTION Thank you for purchasing this model of the standby generator set product line. Every effort was expended to make sure that the information and instructions in this manual were both accurate and current at the time the manual was written.
I DENTI F ICA TION R EC ORD D A T A LA BE L Every generator set has a DA T A LABEL that contains important information pertinent to the generator . The data label, which can be found attached to the g.
E QUIPM ENT DE SCRI PTION This equipment is a revolving field, alternating cur - rent generator set. It is powered by a gaseous fueled engine operating at 1800 rpm for 4-pole direct drive units, 3600 rpm for 2-pole direct drive units and 2300 - 3000 rpm for quiet drive gear units.
ENGI N E P RO TE CTIVE DEVICE S The standby generator may be required to operate for long periods of time without an operator on hand to monitor such engine conditions as coolant tempera- ture, oil pressure or rpm.
F U E L SYST E M FUE L RE QUIRE MEN T S The standby generator may be equipped with one of the following fuel systems: • Natural gas fuel system • Propane vapor (PV) fuel system The Manual Drawing .
SP ECIF ICA TIONS GEN ERA T OR T ype ............................................................................. Synchronous Rotor Insulation ................................................................... Class H Stator Insulation .............
COLD WEA THER KIT F or cold climates, optional cold weather kit (part number 0F6148) is recommended. The kit includes: • Battery W armer • 4” Junction Box with hardware • 6 qt. pack 5W -30 synthetic oil (engine) R EC ON F IGU R I NG TH E F U EL SY STEM NOTE: All models are configured for natural gas or LP vapor from the factory .
GEN ER A T OR A C LEAD C ONN ECTIONS See “V oltage Codes”. This generator may be rated at any one of three voltages, either single -phase or three -phase. The electrical wires in the unit ’s AC con- nection (lower) panel should be installed according to the number of leads and the voltage/phase required for the application.
I NST ALL A TION Refer to the separate “Installation Guide QT Product Line” supplied with the unit. P R EP ARA TION B EFOR E S T ART -U P The instructions in this section assume that the standby generator has been properly installed, ser - viced, tested, adjusted and otherwise prepared for use by a competent, qualified installation contractor .
S T ART -U P CH ECKLIS T Before working on the generator , ensure the fol- lowing: • The AUTO/OFF/MANU AL switch is in the OFF position. • The 120V AC supply to the battery charger is switched OFF . P REP AR A TION FOR S T ART -U P • Ensure that the 120V AC circuit breaker to the bat - tery charger is open.
GEN ER A T OR C ONTROL AND OP ER A TION Refer to the appropriate control panel operator’s manual for this unit. OP ER A TI NG U N IT WITH MAN U AL TR ANSF ER SWIT CH If the generator was installed in conjunction with a transfer switch capable of manual operation only , the following procedure applies.
MAI NTENANCE P ER FOR M ED B Y AUTHOR IZED SERVICE F A CILITI ES Before working on the generator , ensure the fol- lowing: • The AUTO/OFF/MANU AL switch is in the OFF position. • The 15A fuse has been removed from the con- trol box. • The 120V AC supply to the battery charger is switched OFF .
Figure 10.1 - Oil Dipstick and Oil Fill Cap Oil Dipstick Oil Fill Cap B A TTE R Y FL UID Check battery electrolyte fluid based on the Maintenance Schedule. Fluid should cover separa- tors in all battery cells. If fluid level is low , add dis - tilled water to cover tops of separators.
CHANGI NG ENGIN E OI L Refer to maintenance performed by authorized service facilities for engine oil and filter change frequencies. Drain the oil while the engine is still warm from run- ning . This means warm up the engine, shut it down and drain immediately as follows: 1.
M ISCELLAN EOUS MAINTENANCE CLEAN ING TH E GEN ER A T OR Keep the generator as clean and as dry as possible. Dirt and moisture that accumulates on internal gen- erator windings have an adverse effect on insulation resistance. P eriodically clean generator exterior surfaces.
SERVICE S CH EDU LE 30 KW - 1 50 KW S T ANDBY GA S ENGI N E DR IVEN GEN ER A T OR SET S The following is a recommended maintenance schedule for standby gas engine driven generator sets from 30kW to 150 kW in size. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application.
Maintenance Level 1 Level 2 Level 3 Level 4 Level5 T asks Recom- T ask Required T ask Required T ask T ask Required T ask mended Comp. to be done Comp.
Maintenance Level 1 Level 2 Level 3 Level 4 Level5 T asks Recom- T ask Required T ask Required T ask T ask Required T ask mended Comp. to be done Comp.
Maintenance Level 1 Level 2 Level 3 Level 4 Level5 T asks Recom- T ask Required T ask Required T ask T ask Required T ask mended Comp. to be done Comp.
TROU B LESHOO TING GU I DE P ROB LEM CAUSE C OR R ECTION Engine won’t crank. 1. 15 amp fuse blown. 1. Replace fuse. 2. Loose or corroded or defectiv e 2. Tighten, clean or replace batter y cables. batter y cables as necessary . 3. Defectiv e star ter contactor .
Standby Generator Sets Notes.
.
1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTR OL 3 0F31 89 1 S TAN D L H CON TRO L 4 0 23484N 1 BUSHING SNAP SB-2.5-31 (3) 5 0F6366 B 1 / 2 XFMR D UA L 12 0V/ 16V (F OR 120 /240V & 277 /480.
.
5) UL CIR CU IT BRE AKER (Q J-2P) A 0F8137 1 COVER QJ 2P FRM CB B 06546 9 1 DECAL, DANGE R HIGH VOLT AG E C 0 E7994 - CB 0225A 24 0V 2P S QJ22 D 0F8136 1 COVER QJ 2P CB DISH E 036 261 4 RIVET POP .
.
1 0 G005 6 1 RTR -2390--35 KD1 CP L 0G115 5 1 RTR -2390--35 KD1 CPL (G2 ) 0F967 7 1 RTR -2390--45 KD1 CP L 0G095 9 1 RTR -2390--45 KD1 CPL (G2 ) 2 0 G005 7 1 STR- 2390 --35AD1 CPL 0F96 64 1 STR 39 0 4.
.
COM P O NE NTS I N C LU DE D IN 0F 969 6E 1 0F1823A 1 ENCL HSB CO NT ROL PANE L 2 0F3078 1 COVER CO NTR OL PANE L 3 0F2606 1 HING E C ONT INUO US H-PA NEL 4 036261 6 RIVET POP .125 X .275 SS 5 043 181 4 SCREW PHM M3-0 .5 X 10MM 6 052777 7 W ASHE R FLAT M 3 7 0F8710B 1 ASSY PCB CPL 2 CTRLR 3600 RP M 8 0 F12 62 4 HOLD ER, F USE WI CKMANN 178.
.
COM P O NE NTS I N C LU DE D IN 0G 129 0E 1 0F1823A 1 ENCL HSB CO NT ROL PANE L 2 0F3078 1 COVER CO NTR OL PANE L 3 0F2606 1 HING E C ONT INUO US H-PA NEL 4 036261 6 RIVET POP .125 X .275 SS 5 043 181 4 SCREW PHM M3-0 .5 X 10MM 6 052777 7 WAS HER FL AT M 3 7 0 G13 03B 1 AS SY P CB CP L2 A CTRL R 3600 RP M 8 0 F12 62 4 HOLD ER, F USE WI CKMANN 178.
.
1 0F95 17 1 WEL DM E NT FR AM E 2.4 L C2 2 052860 4 NU T FLANG ED HEX M12 - 1 .75 3 0522 51 5 DAMPE NE R VIBR ATIO N 4 0 BLUE 4 052 257 5 SPA CER . 49 X .62 X 1.87 PWD R/ZNC 5 0522 52 5 DAMPE NE R VIBR ATIO N 6 0522 59 5 WASHE R FL AT M 12 7 0528 91 5 SCREW HH C M 12-1.
.
1 0F34 08B 1 BAT TERY TR AY C1 CPL 2 0F3411 1 S TRAP BA TT ERY RET AI NM E NT 3 0255 07 REF WAS HE R SH AKEP ROOF EX T 7/16 S TL 4 0522 12 REF S CREW HHC M 10- 1.
.
1 0E6586 1 GASKET B OSCH 32 & 40 2 0E0519 A 1 ADAPTER CARBUR ETOR W/PVC CONN 3 0C81 27 1 E LEME NT A IR CL EA NER 4 0526 19 4 SCREW HH C M 5-0. 8 X 20 G 8. 8 5 022 127 1 NU T HEX 1/4 -20 ST EEL 6 0629 74 1 STUD TH 1/4- 20 X 4- 1/ 2 G2 ZNC 7 0G0190 1 PLATE, AI R CLE A NE R TOP 2.
.
1 0 G1008 1 ENGI N E 2.4L G2 (REWORK ) 2 0465 26 7 (REF ) WASHE R L OCK M1 0 3 0394 14 4 (REF ) SCREW HH C M 8-1. 25 X 35 G 8.8 4 0G01 49 1 (REF ) SCREW S HC M 14- 1.
.
1 0F9529 1 WELDMEN T RADIATOR SUPPORT 2.4L 2 0F2608 1 RADI ATOR 598 X 568 X 49 CPL RH 3 0F 5 2 6 3 1 V-BEL T 31 /6 4" X 57- 3/8" 4 046526 5 WASHER LOCK M1 0 5 05998 1 4 S CR EW HHC M 10- 1.5 X 30 G 10. 9 6 02222 2 2 SCRE W HH C 5/ 16- 24 X 1-1/2 G5 7 0F5050 1 SHIE LD RADIA TOR C5 8 04256 8 8 SCRE W HH C M 6-1.
.
1 0269 1 5 2 NIPP LE CLO SE 3/ 4 X 1. 37 5 2 075580 1 FLANGE FUEL I NLET 3 0F6390B 1 REGU LATOR A SSY 2. 4L 4 0392 5 3 2 SCREW HH C M 8- 1.2 5 X 20 G8. 8 5 0221 45 2 WAS HER FLAT 5/ 16-M 8 Z IN C 60 2 2 1 2 9 2 W A S H E R L O C K M 8 - 5 / 1 6 7 0457 71 2 NUT HEX M 8-1.
.
1 0G0045 (XX) 1 REAR WRA P C2 C PL 2 0C2454 54 SCREW T HF M6-1 X 16 N WA Z/ JS 3 0F 584 9 (XX ) 2 DOO R C2 4 087233 2 RIVET PO P .187 5 X .450 SS 5 0E3257 4 SCREW TH-F RM M6 W /CAP S HKP RF W 6 0F585 .
.
1 0F9794 2 M UFFLE R 7" X 9" X 1 8-1/ 2" 2" I N/O UT 2 0G 01 13 1 E XHAUS T E LB OW 2 1/ 4 O D 2 1/2O D 3 0G 10 07 1 BR ACKE T MU FFLE R 4 0F2830 2 M UFFLER BRACKE T STIFFENE R 5 0F2962 2 M UFFLER STRAP 6 080762 5 BOLT U 3/8-16 X 2.
.
.
.
.
.
.
.
.
.
.
.
1.) C2 UNI T S A 0F98 32 1 S HIELD CO NN BO X C 2 0F98 32G GS0 R 1 S HIE LD CO NT ROL ST AND C 2 B 0C24 5 4 3 S CR EW THF M6- 1 X 16 N WA Z/ JS 2.) C3 UNI T S A 0F98 32B 1 S HIELD CO NT ROL S TA ND C3 0F98 32K GS 0R 1 S HIELD CO NT ROL S T AND C 3 B 0C245 4 3 SCR EW THF M6- 1 X 16 N WA Z/ JS 3.
Standby Generator Sets W arranty Printed in U.S.A. GENERA C PO WER SYSTEMS ST ANDARD LIMITED W ARRANTY FOR HOME ST ANDBY/LIGHT COMMERCIAL PRODUCT 45kW AND BELO W For a period of two (2) y ears from the date of sale, or start-up by A uthorized/Cer tified Generac P ow er Systems Dealer , or branch thereof , Generac P ow er Systems, Inc.
デバイスGenerac Power Systems 005261-1, 005262-1の購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Generac Power Systems 005261-1, 005262-1をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはGenerac Power Systems 005261-1, 005262-1の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Generac Power Systems 005261-1, 005262-1の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Generac Power Systems 005261-1, 005262-1で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Generac Power Systems 005261-1, 005262-1を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はGenerac Power Systems 005261-1, 005262-1の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Generac Power Systems 005261-1, 005262-1に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちGenerac Power Systems 005261-1, 005262-1デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
