Generac Power Systemsメーカー005336-0, 005337-0の使用説明書/サービス説明書
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ST ANDBY GENERA T OR O WNER'S MANU AL This manual should remain with the unit. A ne w standar d of reliability Serial Number 1.6L 20kW Models: 005336-0 005337-0 — CAUTION — ONL Y QU ALIFIED ELECTRICIANS OR CONTRA CT ORS SHOULD A TTEMPT INST ALLA TION! DEADL Y EXHA UST FUMES.
Standby Generator Sets T able of Contents SECTION P AGE SAFETY RULES ................................................ 1-1 INTRODUCTION ..................................................... 1-3 Read this Manual Thoroughly ..............................
Study these SAFETY RULES carefully before install- ing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The generator can operate safely , efficiently and reli- ably only if it is properly installed, operated and maintained.
• Before performing any maintenance on the gen- erator , disconnect its battery cables to prevent accidental start -up. Disconnect the cable from the battery post indicated by a NEGA TIVE, NEG or (–) first. Reconnect that cable last. • Never use the generator or any of its parts as a step.
1-3 I NTRODUCTION Thank you for purchasing this model of the standby generator set product line. Every effort was expended to make sure that the information and instructions in this manual were both accurate and current at the time the manual was written.
I DENTIF ICA TION R E C OR D D A T A LA BE L Every generator set has a DA T A LABEL that contains important information pertinent to the generator . The data label, which can be found attached to the .
E QUIPM ENT DE SCRI PTION This equipment is a revolving field, alternating cur - rent generator set. It is powered by a gaseous fueled engine operating at 1800 rpm for 4-pole direct drive units, 3600 rpm for 2-pole direct drive units and 2300 - 3000 rpm for quiet drive gear units.
ENGI NE P RO TE CTIVE DEVICE S The standby generator may be required to operate for long periods of time without an operator on hand to monitor such engine conditions as coolant tempera- ture, oil pressure or rpm.
F U E L SYST E M FUE L RE QUIRE MEN T S The standby generator may be equipped with one of the following fuel systems: • Natural gas fuel system • Propane vapor (PV) fuel system The Manual Drawing .
SP E CIF ICA TIONS GEN ERA T OR T ype ............................................................................. Synchronous Rotor Insulation .................................................................... Class F Stator Insulation ...........
COLD WEA THER KIT F or cold climates, optional cold weather kit (part number 0F6148) is recommended. The kit includes: • Battery W armer • 4” Junction Box with hardware • 6 qt. pack 5W -30 synthetic oil (engine) R E C ONF IGU RI NG TH E FU EL SY S TEM NOTE: All models are configured for natural gas or LP vapor from the factory .
GEN ERA T OR A C LEAD C ON NECTIONS See “V oltage Codes”. This generator may be rated at any one of three voltages, either single -phase or three -phase. The electrical wires in the unit ’s A C con- nection (lower) panel should be installed according to the number of leads and the voltage/phase required for the application.
I NS T ALLA TION Refer to the separate “Installation Guide QT Product Line” supplied with the unit. P REP AR A TION BEFOR E ST ART -UP The instructions in this section assume that the standby generator has been properly installed, ser - viced, tested, adjusted and otherwise prepared for use by a competent, qualified installation contractor .
S T ART -U P CH E CKLIS T Before working on the generator , ensure the fol- lowing: • The AUTO/OFF/MANU AL switch is in the OFF position. • The 120V AC supply to the battery charger is switched OFF . P REP AR A TION FOR ST ART -UP • Ensure that the 120V AC circuit breaker to the bat - tery charger is open.
GEN ERA T OR C ONTROL AN D OP ERA TION Refer to the appropriate control panel operator’s manual for this unit. OP ERA TI NG U N IT WITH MAN U AL TR ANSFER SWIT CH If the generator was installed in conjunction with a transfer switch capable of manual operation only , the following procedure applies.
MAI NTENANCE PER FOR M ED B Y SERVICE F ACI LITIES Before working on the generator , ensure the fol- lowing: • The AUTO/OFF/MANU AL switch is in the OFF position. • The 15A fuse has been removed from the con- trol box. • The 120V AC supply to the battery charger is switched OFF .
Figure 10.1 - Oil Dipstick and Oil Fill Cap OIL FILL CAP OIL DIPSTICK B A TTE R Y FL UID Check battery electrolyte fluid based on the Maintenance Schedule. Fluid should cover separa- tors in all battery cells. If fluid level is low , add dis - tilled water to cover tops of separators.
CHANGI NG ENGIN E OIL Refer to maintenance performed by service facilities for engine oil and filter change frequencies. Drain the oil while the engine is still warm from run- ning . This means warm up the engine, shut it down and drain immediately as follows: 1.
M IS CELLAN EOUS MAINTENANCE CLEAN ING TH E GENER A T OR Keep the generator as clean and as dry as possible. Dirt and moisture that accumulates on internal gen- erator windings have an adverse effect on insulation resistance. P eriodically clean generator exterior surfaces.
SERVICE S CH EDULE The following is a recommended maintenance schedule for small standby and residential generator sets. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application.
Maintenance Level 1 Level 2 Level 3 Level 4 T asks Recom- T ask Required T ask Required T ask T ask mended Comp . to be done Comp . to be done Comp. Required Comp. to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- monthly Initials) Break-in Initials) annually Initials) Annually Initials) 10 Hrs.
Maintenance Level 1 Level 2 Level 3 Level 4 T asks Recom- T ask Required T ask Required T ask T ask mended Comp . to be done Comp . to be done Comp. Required Comp. to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- monthly In itials) Break-in Initials) annually Initials) Annually Initials) 10 Hrs.
TROU BLESHOO TI NG GU IDE P ROBLEM CAUSE C OR RECTION Engine won’t crank. 1. 15 amp fuse blown. 1. Replace fuse. 2. Loose or corroded or defectiv e 2. Tighten, clean or replace batter y cables. battery cables as necessar y . 3. Defectiv e star ter contactor .
Standby Generator Sets Notes.
Standby Generator Sets Notes.
Standby Generator Sets Notes.
Standby Generator Sets Notes.
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1 0F7135 1 BREAKE R TR AY BACK /BOTTOM 2 0F7022 1 SUPP ORT CO NTROL P ANEL SIDE RH 3 0F7021 1 SUPP ORT CO NTROL P ANEL SIDE LH 4 0F7260 1 COVE R CIRC U IT BRE A KER 2P 0F71 36 1 COVER CI RC UIT BRE A .
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1 0986 7 5 1 ASS Y RTR 20KW 2P H 09893 6 1 ASS Y RTR 25 KW 2P H 2 0G0820 1 HOUS I NG BL OWER M ACHI NED 1.6L 3 0G10 19 1 GUARD BLOWER HOUSING 1.6L 4 020746 4 SCREW PPHM M5 -0 .
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C O M P O N EN T S IN C L U D ED IN 0 G 1 2 9 1 E 1 0F 18 23A 1 ENCL HSB CO NTROL PANE L 2 0F3 07 8 1 COVE R CONTR OL PANE L 3 0F2 60 6 1 HI NGE C ONTI NUOUS H- PANE L 4 036261 6 RIVET P O P .
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1 0F7211 1 SUPPORT RADIATO R LH SI DE 2 0G07 6 0 1 V E N T U RI 16" DI A F A N 3 0F7210 1 SUPPO RT RADI ATOR RH SIDE 4 0E98 37 B 1 RAD I ATO R 1.6 L CH Y 5 0F0230 B 1 FAN CO OL 16" DI A 8 BLA DE 6 04652 6 5 WASHE R LOCK M1 0 7 0G0 9 10 1 LOWER RA DIATO R HOSE 1.
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1 0F3 408B 1 BAT TERY T RAY C 1 CPL 2 0F3411 1 S TRAP BA TTERY RET AINME NT 3 0255 07 1 WAS HER S HAKEP ROOF EXT 7/16 S TL 4 0599 8 0 1 SCRE W HH C M10- 1.
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1 0G0759 1 MOUN TING BASE 1. 6L 2 027 482 2 WA SH ER SHAK EPRO O F EXT 5/ 16 STL 3 0709 36 2 DAMPENE R VI BRATIO N 4 070936C 2 VIB . ISO . 70- 75 DURO 5 0392 5 3 8 SCREW HH C M 8- 1. 2 5 X 20 G8. 8 6 0221 45 12 WASHE R FLAT 5/16 ZINC 7 0221 29 12 WASHE R LOCK M8- 5/16 8 0457 71 4 NUT HEX M8-1.
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1 0G0207 REF E NGI NE GENE RA C 1. 6L NG 2 0G0834 1 ENG I N E PLATE 1.6L 3 0G0820 REF HO USING BLOWE R MAC HINED 1.6L 4 0E9 74 7 1 S TART E R 12 VOLT 5 0G0839 2 ENGI NE MO UNTI NG FOOT STAM PING 6 0G0781 1 EX HAUST M ANIFO LD 1. 6L M ACHINE D 7 0G0722 1 INT AKE M ANIFOL D MACH INED 1.
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1 098290 1 ASM MOTOR ST EPPER 2 098941A 1 HOUSING GOVER NOR CONNECTOR 3 09895 8A REF CO NNECT OR INT ERFACE ASSE MBLY 4 09894 2A 1 COVE R CO NNE CTO R HO USI NG 5 098225 2 SCREW FH M #2 X 5/8 SELF TAP 6 0431 46 3 SCREW HHC M 6-1.0 X 10 G 8.8 7 0220 97 5 WASHE R LOCK M6-1/ 4 8 084543A 1 SCR EW PHM M3 -0.
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1 026812 2 ELBOW 90 D 3/4 NPT 2 075580 1 FLANG E FUEL INLET 3 0G1397 1 FUEL REGULATOR 1.6L REWO RK 4 039253 2 SCREW HHC M8-1 .25 X 20 G8.8 5 022145 2 WASHER FL AT 5/16 ZINC 6 022129 4 WASHER LO CK M8- 5/16 7 045771 2 NUT HEX M8-1.
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1 0F 700 3 (XX) 1 ROOF C1 CP L 2 0F 7004 ( XX) 1 COR NER PO ST L H SIDE C1 CP L 3 0F 7008 ( XX) 1 DOO R REA R C1 CPL 4 0F 7005 ( XX) 1 COR NER PO ST RH SIDE C1 CP L 5 0F 7007 ( XX) 2 DOO R LH & RH SI DE C1 CPL 6 0F 7006 ( XX) 1 DUCT FRO NT DISC HARGE C1 CP L 7 0C26 34A 1 AS SEMBLY COV ER AC CESS 8 091297 0091 1 ASSY WIRE 14 AW G 13.
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1 0F7366 1 MUFFLER C1 2 0F7647 1 MUFFLER SADDLE 3 0F8095 1 PIPE EXHAUST OUTL ET 4 0F7538 1 PIPE EXH INLET M UFLR SIDE 1.5L 5 0E3 257 4 SCRE W HW HTF M6-1 .0 X 1 6 6 0F7644 2 MUFFLER STRAP 7 0C611 9 1 BOLT U 5/16- 18 X 2-1/ 4 8 03 64 34 3 BOLT U 5/16-1 8 X 2.
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Standby Generator Sets W arranty Printed in U.S.A. GENERA C PO WER SYSTEMS ST ANDARD LIMITED W ARRANTY FOR HOME ST ANDBY/LIGHT COMMERCIAL PRODUCT 45kW AND BELO W For a period of two (2) y ears from the date of sale, or start-up by A uthorized/Cer tified Generac P ower Systems Dealer , or branch thereof , Generac P ow er Systems, Inc.
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