Gracoメーカー1030の使用説明書/サービス説明書
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ti3005b Repair GRACO INC. P .O. BOX 1441 MINNE APOLIS, MN 55440 - 1441 Copyright 2002, Graco Inc . is registered to I. S. EN IS O 9001 0.9 to 3 .0 gp m (3.4 to 1 1.4 l pm ) Flow R a te 750 psi (5. 1 MPa, 51 bar ) Maximum W orking Pres sure 500 psi (3.
2 309662 Specifi cations Th is equ ipmen t is n ot in tend ed for u se wit h flammab le or co mbust ibl e materials u sed in pl aces such as ca binet s hops or other “ fac tory” or fix ed loca tions.
309662 3 The f ollowing are gener al W arnings r elated t o t he saf e setup, use, maint enance and repair of t his equipment . Additi onal, m ore spec ific warnings may be found t hroughout the t ext of t his manual wher e applicable.
4 309662 W ARNING INSTRUCTIONS EQUIPMENT MISUSE HAZ ARD Misus e can caus e death or serious injur y . D Read all inst ruct ion manuals , t ags, and labels bef ore operat ing t he equipment . D Use equipment only f or its int ended purpose. Call your Gr aco dist ribut or for inf orm ation.
309662 5 Component Description Flow and Air Contr ol Fig. 1. T he flow contr ol (A) has a shut off and pressure relief f eat ure t o sof t s tar t eac h tim e the gun is trig- gered, inst ead of a blast of unatomized mat erial.
6 309662 Component Description Compr essor Requirements NOT E: T his spray er requires an ext ernal air com pres - sor . C A UTION Inst all an air filt er on exter nal air compres sor t o reduce contam ination t o s pray syst em. Air c ompres sor r ange: 10 s cf m t o 35 scf m, 30 to 140 psi (0.
309662 7 T roubleshooting T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service.
8 309662 T roubleshoot ing (Cont inued) PROBLEM CAUSE SOLUTION Engine operat es, but d i s p l a c e m e n t p u m p d o e s n o t Connect ing rod worn or damaged Replace connec ting r od. S ee page 14. d i sp l acement pum p d oes not ( Continued ) Drive hous ing worn or dam aged Replace driv e housing.
309662 9 T roubleshoot ing (Cont inued) PROBLEM CAUSE SOLUTION Displacem ent pum p output l o w o n d o w n s t r o k e o r b o t h Siphon hose s tr ainer is c logged Clean str ainer l ow on d ownstr o k eo r b ot h strokes Piston pac kings worn or damaged Replace pac kings.
10 309662 Displacement Pump Repair Removal T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING 1. F ig. 4. F lush spr ayer . Rem ove suc tion hos e elbow (150a), pump out let hos e (A) and drain hose (64) .
309662 1 1 Displacement Pump Repair Installation 1. F ig. 4. Sc rew ass embled dump v alve manif old (85) and air cy linder (22) into pump ( 3). 2. F ig. 5. Pull pis ton r od (201) out of pum p (3) 2 t o 3 inch es (50 to 75 mm). W ARNING MOV ING P ARTS HAZ ARD If pin wor ks loose, par ts c ould break off due to force of pumping act ion.
12 309662 Pump Repair T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING Disassemble P ump 1. S ee Disp l acement P ump Rep air on page 10 t o remov e pump. 2. Us e a hammer on tabs of lug nut ( 214) t o loosen foot valve hous ing.
309662 13 Pump Repair TI3015A Fig. 7 205* 205* 221 217 214 216* 215 219* 207* 208* 206 *209 *21 1 *210 *218 212 220* 202 *226 *203 *204 225* 201 3 5 10 7 8 227 2 1 2 Greas e ins ide of thr oat before .
14 309662 Bearing Housing & Connecting Rod Removal T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING 1. F i g . 8 . Per for m steps 1 - - 8 of Disp lacemen t Pu mp , Removal , page 10 .
309662 15 Drive Housing TI3023A T orque t o 25 ft - - lb (34 N.m) Fig. 9 1 19 39 8 8g 8h 91 36 58 40 150a 64 1 A Apply remaining greas e to thes e areas 2 2 59 84 92 84 36 93 56 21 T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service.
16 309662 Pinion Assembly/Rot or/Field/Shaft/Clutch Removal T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING If pinion assembly (58) is not rem oved f rom c lutc h housing (88), do 1.
309662 17 Pinion Assembly/Rot or/Field/Shaft/Clutch Insta llation 1. F ig. 14. Lay t wo st ack s of two dimes on smoot h bench sur fac e. 2. Lay armat ure (89) on two st ack s of dimes. 3. P ress center of clut ch down on benc h surf ace. Fig. 14 4a 8705A 0.
18 309662 Clutch Housing Removal 1. F ig. 16. Remov e four capscr ews (42) and lock- washers (29) which hold c lutc h housing (88) to engine. 2. Rem ove scr ew (101) fr om under mount ing plate (D) . 3. Rem ove engine key (90). 4. P ull off clut ch hous ing (88).
309662 19 Engine Removal 1. Rem ove Pi n io n Assembl y/ Rot or/ F iel d /P in i on / Clu tch , Clamp and Clutc h Hous ing ,a si n - st ruct ed on pages 16, 17, and 18. 2. F ig. 17. Disc onnect all necessar y wiring. 3. F ig. 18. Remov e two loc knut s (18) and scr ews (17) f rom base of engine.
20 309662 Parts - Sprayer DET AIL A A ti4365c 16 33 95 43 94 Ref 8h 91 92 122 104 35 34 11 7 51 24 32 2 87 89 90 84 2 99 43 88 21 19 56 40 80 3, page 20 64 11 8 130 102 17 14 128 83, page 23 52 1 11 9.
309662 21 Parts - Sprayer Ref N o. Part N o. Descri ptio n Qt y Ref N o. Par t No. Descri ptio n Qt y 1 187604 SLEEVE, c art 2 2 108803 SCREW, hex, s oc ket head 6 3 235706 PUMP , tex t ur e, 3 gpm 1 .
22 309662 Parts - Flow Control See page 21 for part s desc ript ion and page 20 for location on s prayer. 1 76 12 144 28 163 146 53 44 124 55 70 46 69 66 50 7 54 4 145 138 6 49 9 120 167 157 154 155 151 148 172 168 169 170 171 ti4366b 174 162 173 138 Kit 248327 C 160 Ref No.
309662 23 Parts - Dump Manifold See page 21 for part s desc ript ion and page 20 for location on s prayer. 23 n 22 n 68 n 30 79 n 47 n 63a 45 n 41 n 82 n 96 n 85 n 31 1 Prim e V alve Repair Kit 234231 Ins tallat ion 1. Replac e all part s shown f or ( 47).
24 309662 Parts - Displacement Pump Mo del 235166, S eries A Incl udes item s 201227 Ref No. Par t No. Descript ion Qty 201 188437 P IS TON RO D 1 202 187068 P A CKI NG NUT 1 203 188560* V -P ACK ING .
309662 25 Parts - Pi ni o n and Dri ve Housi ng Rep ai r Kits Ref No. 58 and 8 Pinion Hous ing Repa ir K it Re f N o. 8: D rive Housing R epa ir K it Ref No.
26 309662 Accessories USE ONL Y GENUINE GRACO P AR TS AND A CC ESSORIES Air An d Materi al Ho se Kit 235737 Max. Working Pressu re Fluid: 750 psi (5. 18 MP a, 51. 7 bar) Air: 300 psi (2. 07 MP a, 20. 7 bar) 50 ft (15. 2 m) hos es t o supplement 50 ft (15.
309662 27 T echnical Data Honda GX160 E ngine Power Rat ing @ 3600 rpm ANSI 5.5 Hor sepower ......................... DIN 6270/ DIN 6271 NA 2.9 Kw - - 4. 0 Ps ........................... NB 3.6 Kw - - 4. 9 Ps ........................... Maxim um Working P ress ure 1000 psi .
28 309662 Graco W arranty and Disclaimers Graco w arr ants al l equi pment r eferenced i n thi s document whi ch i s manufact ured by Graco and beari ng its name to be free f rom defect s in mat erial and workmanshi p on the date of sale t o t he original purchaser f or use.
デバイスGraco 1030の購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Graco 1030をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはGraco 1030の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Graco 1030の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Graco 1030で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Graco 1030を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はGraco 1030の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Graco 1030に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちGraco 1030デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
