Gracoメーカー965168の使用説明書/サービス説明書
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Instructions - - Parts List GH Series Roof Rigs Gas - - Hydraulic Airless Sprayers GH5030 Model 687100, Series C 4900 psi (33. 8 MPa, 337 bar) Maximu m Working Pressu re GH3640 Model 687327, Series D 3600 psi (24. 5 MPa, 245 bar) Maximu m Working Pressu re GH2560 Model 965168, Series B 2400 psi (16.
308972 2 T able of Contents W arnings 2 ...................................... Component Ident ific ation 5 ........................ Setup 5 ......................................... Flus hing 8 ....................................... Oper ation 10 ..
3 308972 W ARNING SKIN INJECTION HAZARD Spray from the gun, leak s or rupt ured com ponents c an inject f luid into y our body and caus e extr emely serious injury , inc luding the need for amput ation. F luid splashed in t he eyes or on the sk in can also cause s erious injury .
308972 4 W ARNING FIRE AND EXPL OSION HAZ ARD Im proper grounding, poor vent ilation, open flam es or spar ks can c ause a hazardous condition and result in a fire or explosion and ser ious injury . D If there is any st atic s parking or y ou feel an elect ric s hock while using t his equipment , stop sp ray- in g immed iatel y .
5 308972 Component Identification Fig 1 9089d HYDRAULIC SUPPL Y LINE TO MOT OR HYDRAULIC RESERVOI R GASOLINE FILL CAP MOTOR RESET BUTT ON HYDRAULIC MOT OR HYDRAULIC PUMP SUCTION HOSE SUCTION TUBE PRESSURE CONTROL KNOB CHECK VA LV E DISPLACEMENT PUMP H Y DR A ULIC RETURN LINE TO MOT OR PRESSURE DRAIN V AL VE Setu p 1.
308972 6 Setu p 3. Check t he Hydrau li c Oi l L evel a. Unscrew the hydraulic oil fill cap. See F ig 2. The d ip stick is atta ched to th e ca p . The oi l should be up to t he full line on t he dipst ick. CAUTION T o pre vent dama ge to the cool ing system an d hydraulic pum p, use only G raco Hy draulic F luid, 169236 (5 gal.
7 308972 Setu p 5. Fill the Fue l T ank W ARNING FIRE AND EXPLOSI ON HAZARD Fuel s pilled on a hot surf ace can c ause a fire or explosion and ser ious bodily injury and propert y damage. S hut off engine and let it cool bef ore filling t he tank. Caref ully follow st eps 5.
308972 8 Flushing When to Flus h 1. New sprayer . Y our new spray er was fact ory t ested with light weight oil which was left in to prot ect pump part s fr om cor rosion.
9 308972 Flushing W ARNING FIRE AND EXPLOSI ON HAZARD T o reduce t he risk of st atic s parking and splashing when f lushing, alway s remov e the s pray ti p from t he gun and hold a met al part of the gun f irmly to t he side of a grounded met al pail.
308972 10 Operation Pressu re Relief Proced ure W ARNING S K IN INJ EC TION H A Z A RD The system pressure must be manually relie ved to pre vent the system from star ting or s praying acc identally . Fluid under high pres sure can be injec ted thr ough the skin and c ause serious injury .
11 308972 Operation If the motor s talls during opera tion, turn O FF t he igni- tion key . W ith your hand, firm ly press str aight down on the m otor r eset but ton. Now try to res tart t he sprayer. If it will not star t, ref er to the separ ate motor m anual, 307158.
308972 12 Main tenanc e 1. Alwa ys s top t he pump at the bott om of its stro ke when you take a br eak and at t he end of the day . This helps keep fluid f rom dr ying on the rod and damaging t he packings . 2. Keep th e di spl acement p ump p ackin g nu t/w et cup 1/3 full of TSL at all times.
13 308972 T roubleshooting W ARNING S K IN INJ EC TION H A Z A RD T o reduce t he risk of ser ious injury , whenever y ou are instr ucted t o relieve press ure, f ollow the Pressu re Reli ef Pr oce dure on page 10. Check ev erything in t he tr oubleshooting c hart bef ore disas sembling t he sprayer.
308972 14 Repl acin g th e Hydrau li c Pu mp 1. Follow t he Pressure Rel ief Proced ure Warnin g on page 10. Let the hydrau lic syst em c ool before beginning the ser vice pr ocedure. 2. Unscr ew the res ervoir dr ain plug (51, page 36), having a cont ainer ready t o cat ch the dr aining fluid.
15 308972 Re plac ing the Coole r and Blowe r 1. Follow t he Pressure Rel ief Proced ure Warnin g on page 10. Let the hydrau lic syst em c ool before beginning the ser vice pr ocedure. 2. Remove t he hydraulic pum p as inst ruct ed in the previous s ection.
308972 16 Displacement Pump Service 210208 Disp lacemen t Pu mp Disco nn ect the Di spl acement Pu mp 1. Flus h the pump if possible. St op the pump on t he down str oke. 2. Follow t he Pressure Rel ief Proced ure Warnin g on page 10. 3. Refer ence Roof Rig Par ts Dr awings, page 30.
17 308972 Displacement Pump Service 237510 and 222801 Disp lacemen t Pu mps Disco nn ectin g t he Di spl acement P ump 1. Flus h the pump, if poss ible.
308972 18 GH5030 Parts D rawing 9086B 26 Ref 32 49 144 166 43 47 46 170 80 Ref 29 34 31 29 22 77 79 76 81 38 84 48 39 82 65 143 103 100 44 45 70 177 125 101 127 104 Mo del 687100.
19 308972 GH5030 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, f il l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pipe, 90 _ , 1 /2 x 3/8 n pt 1 4 107128 TEE, servi ce 1 5 107050 INSER T , hose, 1/ 2 npt(f ) 3 7 178859 HOSE, rubber , 5 in.
308972 20 GH5030 Parts L ist ( cont.) REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 121 107139 BOL T , carr iage, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4- - 10 unc 1 123 178787 SHELF , batter y 1 124 217286 CHECK V AL VE, 1 in.
21 308972 GH3640 Parts D rawing Mo del 687327 9086C 26 Ref 32 49 144 166 43 47 46 170 80 Ref 29 34 31 29 22 77 79 76 81 38 84 48 39 82 65 143 103 100 44 45 70 177 104 125 101 127 42.
308972 22 GH3640 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, f il l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pi pe, 90 _ , 1/2 x 3/8 n pt 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/ 2 npt(f ) 3 7 178859 HOSE, rubber , 5 in.
23 308972 GH3640 Parts L ist ( cont.) REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 120 10001 1 WING NUT , 1/2 in. 2 121 107139 BOL T , carr i age, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4- - 10 unc 1 123 178787 SHELF , batter y 1 124 217286 CHECK V AL VE, 1 in.
308972 24 GH2560 Parts D rawing Mo del 965168 9087B 26 Ref 32 49 144 81 38 130 139 39 166 43 44 45 47 73 80 Ref 29 170 140 48 46 34 31 29 22 77 79 82 76 104 125 126 127 65 100.
25 308972 GH2560 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, f il l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pi pe, 90 _ , 1/2 x 3/8 n pt 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/ 2 npt(f ) 3 7 178859 HOSE, rubber , 5 in.
308972 26 GH2560 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 121 107139 BOL T , carr iage, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4- - 10 unc 1 123 178787 SHELF , batter y 1 124 217286 CHECK V AL VE, 1 in.
27 308972 GH2075 Parts D rawing Mo del 965171 9087B 26 Ref 32 49 144 81 38 130 139 39 166 43 44 45 47 73 80 Ref 29 34 31 29 22 77 79 82 76 170 140 48 46 104 125 126 127 65 100.
308972 28 GH2075 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, f il l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pi pe, 90 _ , 1/2 x 3/8 n pt 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/ 2 npt(f ) 3 7 178859 HOSE, rubber , 5 in.
29 308972 GH2075 Parts L ist ( cont.) REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 121 107139 BOL T , carr i age, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4- - 10 unc 1 123 178787 SHELF , batter y 1 124 217286 CHECK V AL VE, 1 in.
308972 30 GH1015 Parts D rawing Mo del 965165 9088A 26 Ref 32 49 37 166 43 47 Ref 29 34 31 29 22 77 79 82 76 35 36 89 89 91 92 44 45 46 33 81 68 38 86 90 162 144 39 48 104 125 127 65 101 161 9088B 100.
31 308972 GH1015 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, f il l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pi pe, 90 _ , 1/2 x 3/8 n pt 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/ 2 npt(f ) 3 7 178859 HOSE, rubber , 5 in.
308972 32 GH1015 Parts L ist ( cont.) REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 120 10001 1 WING NUT , 1/2 in. 2 121 107139 BOL T , carr iage, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4- - 10 unc 1 123 178787 SHELF , batter y 1 124 217286 CHECK V AL VE, 1 in.
33 308972 All Models Part s Drawing 173 171 63 60 83 1 26 64 28 27 12 55 75 72 132 LABEL LABEL LABEL 87 71 72 LABEL LABEL 56 21 57 11 13 14 88 LABEL 31 66 67 58 61 122 11 9 121 Ref 58 T o Engine 123 2.
308972 34 All Models Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, f il l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pi pe, 90 _ , 1/2 x 3/8 n pt 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/ 2 npt(f ) 3 7 178859 HOSE, rubber , 5 in.
35 308972 All Models Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 15 178788 COOLER 1 1 16 178861 P AD 2 1 17 178786 SUPPOR T , pump 1 1 18 102169 CAPSCREW , hex hd, 5/16 x 1.5 4 1 19 100016 LOCKW ASHER, spri ng, 1/4 in.
308972 36 All Models Part s Drawing 8 85 5 3 54 25 52 138 24 11 4 11 0 108 109 11 5 109 23 108 9 10 107 15 17 16 18 64 65 137 11 0 49 66 11 2 11 3 11 7 Ref 22 105 106 8 142 Ref 77 78 93 94 95 98 50 51.
37 308972 T echnical Data Engine KOHLER Model CH.18 OH 4 cycl e ................ twi n cyli nder , air cooled, 18 HP , ( 13.4 Kw) Gasoli ne 6.0 gal lon ( 22.7 li ter capacit y) ................... consumes 1.3 gal / hr ( 4.9 lit er/hr ) Hydraul ic Fl ui d Sump 5 gall on (19 l iter s) .
308972 38 Graco W arranty Graco w arr ant s all equipment list ed i n t his manual which i s manufact ur ed by Graco and bear ing i ts name t o be fr ee fr om def ect s i n mater ial and wor kmanship on t he date of sale t o the ori ginal pur chaser f or use.
デバイスGraco 965168の購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Graco 965168をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはGraco 965168の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Graco 965168の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Graco 965168で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Graco 965168を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はGraco 965168の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Graco 965168に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちGraco 965168デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。