Graco Inc.メーカー309662Lの使用説明書/サービス説明書
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ti3005c Repair GRACO INC. P .O. BOX 1441 MINNE APOLIS, MN 55440 - 1441 Copyright 2002, Graco Inc. is regis tered to I. S. EN IS O 9001 0.9 to 3 .0 gp m (3.4 to 1 1.4 l p m) Flo w Ra te 750 psi (5. 1 MPa, 51 bar ) Maximum W orking Pres sure 500 psi (3.
2 309662 Specifi cations Th is equ ipmen t is n ot in tend ed for u se wit h flammab le or co mbu stibl e material s used i n pl aces such as ca binet s hops or other “ fac tory” or fix ed locations .
309662 3 The f ollowing are general W arnings r elated to t he safe set up, use, m aintenance and repair of this equipment. Additi onal, more spec ific warnings m ay be found thr oughout the t ext of t his manual where applicable.
4 309662 W ARNING INSTRUCTIONS EQUIPMENT MISUSE HAZ ARD Misus e can cause death or serious injur y . D Read all inst ruction manuals , tags, and labels bef ore operating t he equipment. D Use equipment only f or its intended purpose. Call your Gr aco distribut or for inform ation.
309662 5 Component Description Flow and Air Contr ol Fig. 1. T he flow contr ol (A) has a shut off and press ure relief f eature t o soft s tart eac h time the gun is tr ig- gered, inst ead of a blast of unatomized mat erial.
6 309662 Component Description Compr essor Requirements NOT E: This spray er requires an exter nal air c ompres- sor . C A UTION Inst all an air filt er on exter nal air c ompressor t o reduce contam ination to s pray system. Air c ompressor r ange: 10 scf m to 35 scf m, 30 t o 140 psi (0.
309662 7 T roubleshooting T o reduce r isk of injury due to spr ayer star ting unexpect edly , shut off engine before perf orming checks o r service. W ARNING Check ev erything in char t before dis assembling spray er .
8 309662 T roubleshoot ing (Continued) PROBLEM CAUSE SOLUTION Engine operat es, but d i s p l a c e m e n t p u m p d o e s n o t Connect ing rod worn or damaged Replace connec ting rod. S ee page 14. d i sp l acement pum p d oes not ( Continued ) Drive hous ing worn or damaged Replace driv e housing.
309662 9 T roubleshoot ing (Continued) PROBLEM CAUSE SOLUTION Displacem ent pump output l o w o n d o w n s t r o k e o r b o t h Siphon hose s trainer is c logged Clean str ainer l ow on d ownstr o k eo r b ot h strokes Piston pac kings worn or dam aged Replace pack ings.
10 309662 Displacement Pump Repair Removal T o reduce r isk of injury due to spr ayer star ting unexpect edly , shut off engine before perf orming checks o r service. W ARNING 1. F ig. 4. F lush sprayer. Remove suc tion hose elbow (150a), pump out let hose (A) and drain hose (64) .
309662 1 1 Displacement Pump Repair Installation 1. F ig. 4. S crew assembled dum p valve manifold ( 85) and air cy linder (22) into pum p (3). 2. F ig. 5. P ull piston rod (201) out of pump (3) 2 t o 3 inch es (50 to 75 mm). W ARNING MOV ING P ARTS HAZ ARD If pin wor ks loose, part s could break off due to force of pumping act ion.
12 309662 Pump Repair T o reduce r isk of injury due to spr ayer star ting unexpect edly , shut off engine before perf orming checks o r service. W ARNING Disassemble P ump 1. S ee Displ acement Pu mp Repai r on page 10 to remov e pump. 2. Us e a hammer on tabs of lug nut (214) t o loosen foot valve hous ing.
309662 13 Pump Repair TI3015A Fig. 7 205* 205* 221 217 214 216* 215 219* 207* 208* 206 *209 *21 1 *210 *218 212 220* 202 *226 *203 *204 225* 201 3 5 10 7 8 227 2 1 2 Greas e inside of t hroat before i.
14 309662 Bearing Housing & Connecting Rod Removal T o reduce r isk of injury due to spr ayer star ting unexpect edly , shut off engine before perf orming checks o r service. W ARNING 1. F ig . 8. Per form steps 1 - - 8 of Disp lacement Pu mp, Removal , page 10.
309662 15 Drive Housing TI3023A T orque t o 25 ft - - lb (34 N.m) Fig. 9 1 19 39 8 8g 8h 91 36 58 40 150a 64 1 A Apply remaining greas e to these areas 2 2 59 84 92 84 36 93 56 21 T o reduce r isk of injury due to spr ayer star ting unexpect edly , shut off engine before perf orming checks o r service.
16 309662 Pinion Assembly/Rot or/Field/Shaft/Clutch Removal T o reduce r isk of injury due to spr ayer star ting unexpect edly , shut off engine before perf orming checks o r service. W ARNING If pinion assem bly (58) is not removed f rom clut ch housing (88), do 1.
309662 17 Pinion Assembly/Rot or/Field/Shaft/Clutch Insta llation 1. F ig. 14. Lay two st acks of two dimes on smoot h bench sur face. 2. Lay armat ure (89) on two s tacks of dimes. 3. P ress cent er of clut ch down on bench surf ace. Fig. 14 4a 8705A 0.
18 309662 Clutch Housing Removal 1. F ig. 16. Rem ove four caps crews (42) and loc k- washers (29) which hold c lutch housing (88) to engine. 2. Rem ove screw (101) fr om under mounting plate (D) . 3. Rem ove engine key (90). 4. P ull of f clut ch housing (88) .
309662 19 Engine Removal 1. Rem ove Pin ion Assemb ly/Ro tor/F ield /Pin ion / Clu tch, Clamp and Clutc h Hous ing ,a si n - st ructed on pages 16, 17, and 18. 2. F ig. 17. Disconnect all necessar y wiring. 3. F ig. 18. Rem ove two locknut s (18) and scr ews (17) from base of engine.
20 309662 Parts - Sprayer 1 Danger and warning labels , tags, and cards are fr ee. DET AIL A A ti4365d 16 33 95 43 94 Ref 8h 91 92 122 104 35 34 11 7 51 24 32 2 87 89 90 84 2 99 43 88 21 19 56 40 80 3.
309662 21 Parts - Sprayer Ref N o. Part No. Descri ption Qt y Ref N o. Part No. Descri ption Qt y 1 187604 SLEEVE, cart 2 2 108803 SCREW , hex , soc ket head 6 3 235706 PUMP , tex ture, 3 gpm 1 4 1577.
22 309662 Parts - Flow Control See page 21 for part s descript ion and page 20 for locat ion on sprayer . 1 76 12 144 28 163 146 53 44 124 55 70 46 69 66 50 7 54 4 145 138 6 49 9 120 167 157 154 155 151 148 172 168 169 170 171 ti4366b 174 162 173 138 Kit 248327 C 160 Ref No.
309662 23 Parts - Dump Manifold See page 21 for part s descript ion and page 20 for locat ion on sprayer . 23 n 22 n 68 n 30 79 n 47 n 63a 45 n 41 n 82 n 96 n 85 n 31 1 Prim e V alve Repair Kit 2571 1 1 Inst allation 1. Replac e all parts shown f or (47).
24 309662 Parts - Displacement Pump Mo del 235166, Series A Incl udes items 201227 Ref No. Par t No. Descri p t ion Qty 201 188437 PI STON ROD 1 202 187068 P ACK ING NUT 1 203 188560* V -P ACK ING, po.
309662 25 Parts - Pi nio n and Drive Housi ng Repai r Ki ts Ref No. 58 and 8 Pinion Hous ing Repa ir K it Re f N o. 8: D rive Housing R epa ir K it Ref No.
26 309662 Accessories USE ONL Y GENUINE GRACO P AR TS AND A CC ESSORIES Air An d Materi al Hose Ki t 235737 Max. Working Pressu re Fluid: 750 psi (5. 18 MPa, 51. 7 bar) Air: 300 psi (2. 07 MPa, 20. 7 bar) 50 ft (15. 2 m) hoses t o supplement 50 f t (15.
309662 27 T echnical Data Honda GX160 E ngine Power Rat ing @ 3600 rpm ANSI 5.5 Hor sepower ......................... DIN 6270/ DIN 6271 NA 2.9 Kw - - 4.0 Ps ........................... NB 3.6 Kw - - 4.9 Ps ........................... Maxim um Working Press ure 1000 psi .
28 309662 Graco W arranty and Disclaimers Graco w arr ants al l equi pment r eferenced i n thi s document whi ch i s manufact ured by Graco and beari ng its name to be free f rom defect s in mat erial and workmanshi p on the date of sale t o t he original purchaser f or use.
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