Heat & GloメーカーMTL-INSERTの使用説明書/サービス説明書
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1 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 Model: MTL-Insert • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance - Do not touch any electrical switch.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: _____.
3 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 T able of Contents 1 Listing and Code Approvals A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. BTU Speci fi cations . . . . . . . . . . . . . . .
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 4 Note : T o assure top performance, safety and ef fi ciency , inserts must be installed with an approved fl ue liner as per CAN/CGA B-149 or National Fuel Gas Code ANSI Z223 and these instructions.
5 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 Heat & Glo gas inserts are designed for recessed installa- tions into solid fuel masonry or factory built non-combustible fi replaces that have been installed in accordance with the National, Provincial, State and local building codes.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 6 T OP VIEW A C B 3 3 F ireplace Size Requirements Figure 3.1 Fireplace Opening NOTE: For actual appliance dimensions refer to Section 15.
7 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 B. Clearances Figure 3.2 Clearances to Mantels or other Combustibles above Appliance Fire Risk. • Locate and install appliance to all clearance speci fi cations in manual. Fire Risk. Odor Risk.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 8 Fire Risk. Asphyxiation Risk. • T erminations MUST meet minimum clearances. • Exhaust gases are hot. • Nearby vents may draw fumes into house. A. V ent T ermination Minimum Clearances Figure 4.
9 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 CAUTION ALL vent speci fi cations MUST be followed. • This product is tested and listed to these speci fi cations. • Appliance performance will suffer if speci fi cations are not followed.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 10 6 6 Installation Preparation Fire Risk. A hearth or hearth extension (if present) must comply with either of the following: • The solid fuel burning fi replace manufacturer’s speci fi cation.
11 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 A. V enting Components 7 7 Installing V ent P ipe and Appliance The vertical vent termination system installed on this model includes: • One length of 3-inch fl exible vent pipe for combustion air (included with vent kit).
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 12 Figure 7.2 CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT ADHESIVE • T rim chimney top plate to minimize excess overhang or bend over fl ue tile (see Figure 7.2). • Place 3/8 inch bead of 300º F silicone on fl ue tile top.
13 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 D. Installing T ermination Cap For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 7.3) . Roof Pitch H (Min.) Ft. Flat to 6/12...............
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 14 • Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes. • Incoming gas line should be piped into the valve compartment and connected to the 1/2 inch connection on the manual shutoff valve.
15 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fi re hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 16 A. Wiring the Appliance 9 9 Elect rical Infor mation Note : This appliance must be electrically wired and grounded in accordance with local codes or , in the absence of local codes, with National Electric Code ANSI/NFP A 70-latest edition or the Canadian Electric Code, CSA C221.
17 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 B. Optional Junction Box Installation Figure 9.2 Optional Junction box installation JUNCTION BOX SIDEW ALL JUNCTION BOX ACCESS SCREW PROVIDED Optional Accessories Connecting the electrical junction box is required if using a blower or remote.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 18 Figure 9.3 Fan/Rheostat Wire Diagram (Optional) JUNCTION BOX V ARIABLE SPEED CONTROL TEMPERA TURE SENSOR SWITCH WHT GRN BLK BLK 1 10-120 .
19 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 A. Mantel Projections Figure 10.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance, not the surround.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 20 Figure 1 1.1 Placement of Embers 1 1 11 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity .
21 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 Log Set Assembly: LOGS-SXT E. Positioning the Logs CAUTION: Logs are fragile! Carefully remove the logs from the packaging. If the gas logs have been factory installed they should not need to be positioned.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 22 LOG #3 (SRV327-703): Position log #3 by locating its slot over the tab on the right front of the burner . The slot on the right side of log #3 fi ts over the bar grate. LOG #2 (SRV349-702): Position log #2 by locating its slot over the tab on the front left of the burner .
23 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 LOG #6 (SRV349-706): Position the "Y" end of log #6 into the cutout on log #4 and its opposite end into the groove on log #2. LOG #5 (SRV327-705): Rest log #5 in the cutouts on both log #1 and log #3 as shown.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 24 Figure 1 1.5 Glass Assembly F . Glass Assembly Removing Glass Assembly There are two glass latches on bottom of the glass as- sembly . • T o release glass assembly , pull latch forward and allow to retract away from glass assembly .
25 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 Fire Risk. Explosion Risk. Gas may build up while lighting pilot. • Remove glass assembly before lighting pilot. • Replace glass assembly after lighting pilot. A. Before Lighting Appliance This appliance has a Standing Pilot Ignition.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 26 B. Lighting Appliance Standing Pilot Ignition 1. T urn off all electric power to the appliance if service is to be performed. 2. Open control access panel. 3. Move switch to “OFF” position.
27 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 C. Check Pilot Flame Appearance Pilot fl ame must contact the thermocouple and thermopile for reliable appliance operation.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 28 E. Frequently Asked Questions Fire Risk. High T emperatures. Keep combustible household items away from appliance. Do NOT obstruct combustion and ventilation air . • Do NOT place combustible items on top of or in front of appliance.
29 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 A. Standing Pilot Ignition System 1 3 13 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 30 T roubleshooting (continued) Symptom Possible Cause Corrective Action 3. Continued c. Defective valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter a the thermopile terminals.
31 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 1 4 14 Maintaining and Ser vicing Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance checkup at the beginning of each heating season.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 32 Inspect Maintenance T asks Doors, Surrounds and Fronts 1. Assess condition of screen and replace as necessary . Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary .
33 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 Figure 15.1 Appliance Dimensions 1 5 15 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Fo r framing dimensions and clearances refer to Section 3.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 34 B. V ent Kits Components Direct V ent Flex Liner Kits (see Figure 15.2) LINK-DV -30B or (LINK-DV -30) : Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap, fl ashing, and link adapter .
35 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 Service Parts Diagram MTL-INSERT C. Service Parts Beginning Manufacturing Date: Oct. 2007 Ending Manufacturing Date: ______ Part number list on following page.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 36 Service Parts Diagram MTL-INSERT Service Parts IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number .
37 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 MTL-INSERT Service Parts V alve Assembly Parts List Beginning Manufacturing Date: Oct. 2007 Ending Manufacturing Date: ______ Standing Pilot V alve Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 IMPORT ANT : THIS IS DA TED INFORMA TION.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 38 D. Limited Lifetime W arranty Î.
39 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 D. Limited Lifetime W arranty (continued) Î.
Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 40 E. Contact Information - NOTES - ________________________________________________________________________________ _______________________.
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Heat & Glo MTL-INSERTをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはHeat & Glo MTL-INSERTの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Heat & Glo MTL-INSERTの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Heat & Glo MTL-INSERTで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Heat & Glo MTL-INSERTを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はHeat & Glo MTL-INSERTの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
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