Powermaticメーカー1285の使用説明書/サービス説明書
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Opera ting Instructions and Parts M anual 12-inch Jointer Model 1 285 For ma chines w ith se rial no. 1310 2013913 and h igher Pow ermatic 427 New Sanf or d Road LaVergne, Tennessee 37086 Part No . M-0460216 Ph.: 800-274-6848 Revi s i on E 04/2014 www.
2 1.0 Warra nty and Service Powe r m atic war rants e very product it se lls against m anufactu rers’ de f ects. If one of ou r too ls ne e ds se rvi ce o r re pair, please cont a ct Te chnical Service by calling 1- 800-274-6846, 8AM to 5PM CST , Mo nday through F riday.
3 2.0 Table of Co ntents S e c t i o n P a g e 1.0 Warranty and Service ............................................................................................................................... ...... 2 2.0 Table of Conten ts ...............
4 3.0 War nings 1. Read and under st and t he enti r e ow ner’s manual befor e att em pti ng ass em bl y or operation. 2. Read and understand t he w arni ngs po sted on the m achi ne and in thi s m anual. Fail ure to comply wit h all of these warning s may cause s eri ous i nj ury.
5 19. Keep vi sitor s a sa f e di stance from the work area. Keep child ren aw ay. 20. Make y our workshop chi l d proof wit h padl oc k s, m aster swit c hes or by r em ov i ng s t arter k eys.
6 Fam ili arize y our self wit h the foll owing saf ety notic es used i n thi s m anual : This m eans that if precauti ons are not heeded, it m ay result i n mi nor injury and/or possibl e m achine dam age. This m eans that if precauti ons are not heeded, it m ay result i n serious injur y or pos sibl y ev en deat h.
7 6.0 Unpacking Open shi pping cont ainer and c heck for s hi pping dam age. Report any dam age immediatel y to your di stri butor and shi pping agent. Co m pare the c ontents of your container w i th t he foll ow ing part s li st to m ake sure all parts are i ntact .
8 7.0 A ssem bl y Too l s need fo r assembl y: 10mm hex wrench (pr ov i ded) 10-12mm co m bi nation wrench (pr ov ided) fork li ft or h oist w ith s traps cros s-poi nt screwdriv er 1. Rem o v e t op and sides of crat e fr o m around the m achi ne. 2.
9 7.2 Switch A rm The arm (Figur e 3) on w hic h the push button swit c h i s locat ed is shipped i n the do w n posi ti on. The arm should be pivot ed to upright posi tion as shown.
10 8.1 Voltage C onver sion The M odel 1285 Joi nter is wired f or 1- phas e, 230 v olt only; or 3- phase, 230/ 460 v olt. The 3- phase m odel i s pre-wired at the f act ory for 230 v o lt. How ev er, if y ou w i sh to conv ert y our 3- phase j oint er f rom 230 v olt to 460 v olt, proc eed as foll ows : 1.
11 9.0 A d justm ents Disco nnect join ter from powe r su pply be fore mak i ng a djust me nts . 9.1 Driv e Belt T ension To c hec k the t ensi on of t he driv e be lt s: 1. Remove the t hree cap nuts and f l at was her s on the pul ley c o v er with a 9/ 16 wrench, and rem o v e the guard t o expose t he belts and pull eys.
12 2. Place a str aight edge on the outf eed tabl e and ex tendi ng o v er the cut terhead, as shown in F i gure 13. 3. Roc k the cut terhead sl ight ly so that a knif e ti p contacts the strai ght edge. If the knife ti p just contact s the str a i ght edge wit hout m o v ing the strai ght edge, then t he outf eed tabl e i s at t he proper hei ght.
13 9.3 Set ti ng Infe ed T abl e He ight (Depth of C ut) 1. To set the cut ti ng depth, l oosen handwheel (A, Fi gure 17) by tur ni ng count er cl oc k wise. 2. Mov e table adj ustm ent arm ( B, Fi gure 17) up or do w n t o rai s e or lower inf eed t able.
14 5. It i s recomm ended w hen r eplaci ng kniv es that you clean the k n if e sl o t s in the cut terhead. Rem ove t he gib al ong w i th t he gib scr ews , and rem ove t he two springs. Clean t he cutt erhead slot of any debri s or dust that might prevent t he knif e from seati ng properl y.
15 9.5 Repl acing Kn ife I nser ts (Helical Cu tterh ead) Joi nter knif e insert s are very sharp . Use care and pro ceed slow ly when wo rking with or around the cu t terhead. The hel ical cu tt erhead i s a soli d s teel design that holds 42 two- s ided k nif e inserts, and t w o rabbet knif e inserts on the out board end of the cutt erhead.
16 9.6 Fence A d ju stmen t s The f ence (A, Fi gure 22) t ilts backward and f orward to 45 degrees. I t has a 90-degree stop (B, Figure 22) and a 45-degre e s top ( C, Fi gure 22). To tilt fe nce forwa rd: 1. Loosen t he lock handl e (D, Figur e 22) and til t the fenc e f orward us i ng the handle ( E, Fi gure 22).
17 To ch eck and adjust th e 45- d e gree stop : 1. Loosen l ock handl e (D, F igure 22) and til t f ence until it c ont acts the 45-degree stop (C, Fi gure 22). 2. Pl ace a machi nist’s protrac tor or simil ar devi ce set at 45 degr ees on the t able and against t he f ence.
18 TI P : If workpi eces of t he same siz e are constant ly bei ng run on the j oi n t er, the operat or m ay wish to occasi onall y adjust the f ence f orward or back ward to prev ent w ear on only one area of t he knives.
19 A ra bbet cut r equir es removal of the cutt erhead guard. Use extreme cau tion an d keep hand s c l ear of cut terhead. A lw ays repl ace guard immed iatel y after rabbetin g operation is comp leted. Use push bloc ks to rabbet c ut whenev er possibl e.
20 12.0 Maintena nce Disco nnect mach i ne f rom powe r so urce befor e pe rform i ng a ny main tenance. F ailure t o compl y may cause se r ious in jury. Check all screws and fast ener s occa sional ly and keep t hem ti ghtened securel y. Inspect cords; a cord t hat i s f ray ed or da m aged in any w ay should be repl aced imm ediat e l y .
21 6. Sli de the cutter head out the rabbeti ng si de. 7. Loosen hex cap scre w (A, Fi gure 33) and rem o v e pu ll ey (B, Figur e 33) and key (C, Fi gure 33). 8. Loos en s c rews (D, Fi gure 33) on both si des and rem o v e beari ng cap p lat es (E, Fi gure 33).
22 12.4 Wh etting Kn ives (Str aight Cu tterh ead) W hen knives becom e dull enough so that i t i s noti ceabl e w hen c utti ng, t hey should be resharpe ned or repl aced. A sharp knif e w ill work easier and l ast l onger. The penal t y pai d for a dull knif e is less blade li fe and greater w ear and tear on all parts o f t he machi ne.
23 13.0 Troublesho oting the 1285 Joi nter 13.1 Oper ating Pr o blems Trouble Probabl e Cause Rem edy Finis h ed stock is concav e on back e n d. Kni f e is higher than outfeed table. Rais e outf eed tabl e unti l it aligns with t i p of kn if e. (s ee section 9.
24 13.2 Mech anical and Electr ical Pr oblems Trouble Probabl e Cause Rem edy Mach in e will n ot start/restar t or repeatedly trips circuit breaker or blows f use s. No in comi n g pow er. Verify unit is connected to power, and on - s wi tch is push ed in co mple t ely.
25 14.0 Optional A ccessories 6292535 12” Joi nter Kniv es (set o f 3) 6400013 Carbi de I nsert Knives f or Heli cal Head (set of 10) PJ1696- 011 Rabbet I nsert s for Helic al Head ( s et of 2) PJ1285- 109B Contac t or, 3PH, 460V 15.0 Replacem ent Parts Replac em ent parts are li sted on the f ollowing page s.
26 15.1.1 Stand A ssembly – P arts List Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... PJ 1285-101 .............St and .......................................................... ......................................... 1 2 .........
27 15.1.2 Stand A ssembly – E x p l o d e d Vi ew.
28 15.2.1 Tabl e Assembly – Parts List Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... 6292525 ...................Ba se ............................................................ ......................................... 1 2 .......
29 15.2.2 Tabl e Assembly – Exploded View.
30 15.3.1 Mot or Pu lley Assem bly – P arts List Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... 6292512 ...................Mo tor ........................................................... 3H P 3PH .......................... 1 .....
31 15.4.1 Cutter head Gu ard A ssembly – P arts List Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... 6292581 ................... Ledge, Rabbet ............................................. ......................................... 1 2 .
32 15.5.1 Strai ght Cutter head Assem b ly – Parts L ist Ind ex No. Part No . Descrip t ion Siz e Qty ................. 6292550 ...................C utte r head Ass em bl y (It em s 1 thru 19)……… .......................................... 1 ..
33 15.5.2 Strai ght Cutter head A ssembly – E xploded View.
34 15.6.1 He lical Cutt erhead A ssembly – P arts List Ind ex No. Part No . Descrip t ion Siz e Qty ................. PJ 1285-600 .............Cutte r head Ass em bl y (It em s 1 thru 22)……… .......................................... 1 .......
35 15.6.2 Hel ical Cu tterh ead A ssembly – Expl o de d View.
36 15.7.1 Fen ce A ssembly – Par t s L ist Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... 6292592 ...................S upport, F ence ............................................ ......................................... 1 2 ........
37 15.7.2 Fen ce A ssembly – Explod ed View.
38 16.0 Electri ca l connections for 1285 Jointer 16.1.1 Elec trical con nection s for 1-Ph ase on ly.
39 16.1.2 Elec trical con nection s for 3-Ph ase on ly.
40 427 New Sanf or d Road LaVergne, Tennessee 37086 Phone: 800- 274-6848 ww w .pow er matic.c o m.
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