Powermaticメーカー2700の使用説明書/サービス説明書
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Oper ati ng I nstr u c tio ns a nd P ar ts Ma nual M o d el 2700 Sh ap er M o de l: 27 00 WALT ER MEIER (M anuf actur i ng) In c. 427 N ew Sa n f ord Road LaVerg n e, T N 37086 Part N o. M- 1280100C Ph . : 800- 274-6848 Re v isi o n E3 04/ 2010 w w w .
2 W ar r a nt y and Se r vi c e Wal ter M eier (M anuf act ur ing) Inc. , w arrants ev ery produ ct it se l l s. If one of ou r t oo l s n eeds serv i ce or repa ir, one of o ur Aut hori zed S e r v ice Center s lo cated t hroughout t he United S tat es can g ive y ou quick se rv i ce.
3 T a bl e of Cont e nt s Wa rra n ty a n d S er v i ce..........................................................................................................................2 T a bl e of C o n te n ts ..............................................
4 Warn i ngs 1. Read a n d under stan d t h e e n t ire ow n er 's ma nu al befor e att empting assemb l y or operat i on . 2. Read a n d under st an d t h e w ar n i n gs post ed o n t h e m ac h i n e a n d i n t his ma nu al. Fa il u r e to co mply wit h all of th ese w arn i n gs may cau s e ser i o u s in j u r y.
5 21. Keep visitor s a safe dist an ce f rom t h e w ork ar ea . Keep ch ildre n away . 22. M ake you r w orksh op child proof w ith padl ocks, m aster switch es or by r em ov i n g saf ety keys. 23. Giv e y o u r wor k u n d i v i de d at ten t i o n .
6 Warn i ng Short s t o ck – N e v er s h ape s tock l ess t h a n 12 i n c h es i n le n gt h w ith o u t spec ial fi x t u r es. W h er e prac tical, sh ape lo n g er stoc k an d cu t to siz e. 12 i nch rule – W he n s h ap i n g, n e v er a ll ow yo u r h a n ds t o co me cl oser t h a n 12 i n c hes t o th e cu tte rs.
7 Int r o duc t i on This m a nual i s pr o v ided by Walt er M ei er (M an u f act u ri n g) I n c. , cov er i n g t h e saf e operat i on a n d m ai n t e n a n c e proc ed u r es for a Power m at i c M ode l 270 0 Shaper .
8 Un packi n g Rem o v e bo x a nd w ood crat i n g co mp l et el y f rom aroun d s h a per . Check f or sh i ppin g d ama ge. Report an y da m age imm e diately t o you r distr i b u tor an d shipping age n t . D o n ot disc ar d a n y s h ip pi n g m at erial un t i l t h e S h aper i s assemb led a n d r unnin g proper ly.
9 Cl ean i ng Ex p os ed m et al s u r f aces, s u c h as t he table top an d ex te n sio n w i n gs, h a v e bee n gi v e n a pr otec tiv e coat i n g at t he f act ory. Th is s h o uld be remo v ed w i t h a sof t clot h moi st e n ed w it h ker ose n e.
10 This mac h i n e mu st be g ro un ded. G roundi n g provi d es a pat h of l east resist an c e to h el p di v er t cu rr e n t aw ay f rom t h e operat or i n cas e of elect rical malf unct io n. Mak e su r e th e voltage of you r pow er su pply m at ches t h e specif i cat io n s on t h e motor plate of th e m ac h i ne.
11 Ad j u stm en ts When changin g tools, m ak ing adjust ments, or do ing cl ean-up a nd ma int- enance, al wa ys turn t he m achin e off and unpl ug the machine f rom i ts power sour ce.
12 Co pl an ar Al ig n men t Foll ow steps 1–5 t o deter m i ne if al ig n m e n t i s n ec essary. Steps 6– 9 wil l g u i de yo u t h ro u g h t h e ali g nme n t i f requ i r ed. Veri f ying that fenc es are copl anar 1. Rem o v e t h e g u ard an d sp i n dle at tachme n t .
13 Ram Di al Cal i b rati on Th e g u ar d a n d s pin d le s h o u l d be removed. R e fe rri n g to Fi g u re 1 2: 1. Loose n t h e i nfeed f ence l ock knob (E ), th en tu rn t h e i nfeed r am di .
14 Spind le Gi b Adj us tm ent R e fe rri n g to Fi g u re 1 3: Th e spi ndle hous ing gi b o n yo u r m ac hi n e is f actory adj u st ed a n d i n iti all y s h o uld n ot req u ir e read j u st - m e n t.
15 Sp i n d l e Assembl y I n stal lat i on Refer t o Fi gu r e 15. Th e f ence guard ( A) h as bee n remo v ed for clarity. Th e spi ndle as sembl y ( B ) i s mo un t ed to t h e ar bor (C) an d sec u r ed wit h a dr aw bar (J) a n d nu t (E). U s e t h e f oll ow in g pr oced u r e to in s tal l th e spi ndl e assembl y.
16 Sh ap er Cu tter I n stal l ati on Not e: Spi n dl e i n st allat io n is descr i bed i n t h e previ o us sect io n . When changin g tools, m ak ing adjust ments, or do ing cl ean-up a nd ma int- enance, al wa ys turn t he m achin e off and unpl ug the machine f rom i ts power sour ce.
17 Ch ang i n g Cu tt er Sp eed R e fe rri n g to Fi g u re 1 8: Th e Model 2700 S h aper is eq u i pped wit h p ull eys t h at al low yo u t o ch a n ge t h e spi ndle speed. T h e bel t (B) pl aced o n t h e upper p ulleys (as s h ow n in Fig u r e 16) pr o v ides 7, 500 RP M spindle spe ed.
18 Preci si o n M it er G aug e Sett i ng the mit er gauge angle R e fe rri n g to Fi g u re 1 9: Th e prec i s io n m iter ga u g e h as a r ack and pi nion adjust men t for sett in g t h e an g le. To oper ate: 1. Sl ide t h e miter ga u ge i n t o o n e of t h e s lots o n t h e t abl e t op.
19 Oper a t i ng Cont r ol s Star t/Sto p Pow er Indi cat or Light – T he sta rt s witch ha s a po w er in d ic at o r lam p w h ic h is on w hene v er ther e is pow er c on ne c t ed to t h e s h aper , n ot j u st w h e n th e s h aper is r unni n g.
20 O perati o ns Ov erv i ew Befor e applyin g p ow er t o t h e m ac h i ne, C h ec k the m ot or a n d sw itc h w i r in g diagra ms for proper v o ltage co nn ect i o n s. C h eck t h at all m o un t i ng scr ews an d bolts ar e t i gh t . Tu r n o n th e m otor m om e n tar il y t o ch ec k for proper ro ta ti o n .
21 U sing the Fen ce U s i n g t h e f e n ce is th e saf est an d most sat isfact or y m et hod of sh ap i n g, a n d s h o u ld a lways be u se d wh en th e wo rk p e rm i ts.
22 "Z " D i m en si on Befor e m aki n g a t e mpl ate ( or u s i n g t h e edge of the w orkpiece) for sh aper c u t t in g, t h e "Z" di m e n sio n mu st be est abl is hed i n or der t o deter m i n e t he sh ape a n d s iz e of t h e f in is h e d stock .
23 E dge S ha p in g Wh e n edg e s hapin g, n e v er at t em pt t o h a n d g u id e an y stock less th a n 12 i n c hes lo n g, or n ar row er t h a n 3 i n c h es w ith o u t t h e u se of a spec ial g ui de as sh ow n i n Fig u r e 30. When edge shapin g, the work- piece m u st be at least 12 in ches l on g un less a specia l gui de i s used.
24 S tra i g ht L i ne B ev e l S h ap ing To s h ape a b e v eled str aig h t edge, u se a be v e l- edge s h api ng j i g in co mbinat io n w it h th e r eg ul ar f en ce as s h ow n i n Fig u r e 34.
25 I f th e w orkpiece is t o be sh aped all ar o un d t he perimeter , h o ld i t firml y a n d p u s h t h e w ork s tr ai gh t i n t o th e c u tt er un t i l t h e dept h of cu t is est abli s h e d by t h e co llar as s h ow n in Fig u r e 39.
26 3. U s i n g t h e c o l lar bet w ee n t h e tw o cu t ter s has t h e ad v a n t ages a n d d isad v a n t ages of t h e firs t t wo pr ocedu r es, an d is fr eq u e n t ly u sed w h er e bot h ed ges of t h e w or k are t o be m o lded, Fig u r e 44.
27 A rc s an d C i r cl es Large c i rc u lar a n d ar c-s h ap ed st ock ca n b e sh ape d as d escr ibed in Contour Edge Shaping on page 24. H ow e v er, smal ler si z ed s tock r equ ir es the u s e of special s h ap i n g j i gs si m ilar to t h ose sh ow n i n Fig u r e 47.
28 Te m p l a te s T h e te m pl a t e mu st b e th i c k en ou gh to p ro v i d e a soli d be ar in g edge a gai n st a co llar. Wh e n co n str u ctin g a tem p l ate simi l a r to the o n e sh ow n i n Fig u r e 49, keep in mi n d t h at it serv es o n ly as a guide for th e cu t t er.
29 S p eci a l Cu ts Th e ill u s tr atio n s i n t h is sect i o n s h ow t he pr ofile, or section , vie w s m ad e by t h e c u tt er(s) . Th e mo st ef ficien t c u t t ers ar e carbide t i ppe d t o e n s u re c l ea n an d l o n g-t erm cu t t in g.
30 Fi g u r e 58 s h ow s BOT H c u t s r eq u ired f or a wi n dow sash rai l e n d. T h e f irst operat ion at top is a rabbet cu t made w i t h a groo v e c u tt er. T h e s eco nd operat ion is per for m ed w i th a st u b sp i n dle a nd bu t t o nh ead scr ew .
31 T enoning T h e ten on in g fi x tu r e i ll u s t r a t e d in F i gu re 63 sh o ws a m iter ga u ge eq uipped w it h a h o ld- down f or sh ap i n g t h e e n ds of n ar row w ork- pi eces. Th e miter ga u ge ca n also be adapt ed to c u t sq u ar e an d c e n t ered t en o n s at th e e n ds of legs f or tables, ch a irs, etc.
32 T r oubl e s hoot i ng T rouble Possible Ca use Rem e dy Shaper w ill n ot st a r t. 1. C ord un p l u gg ed f rom th e power sou rce. 2. Fu s e b l ow n or circuited br eaker t ripped. 3. C ord damaged. 4. Re v er si n g sw itch is in t h e Of f po sit io n .
33 T rouble Possible Ca use Rem e dy Rai sed ar eas o n sh ape d edge. 1. Variatio n of pr essu re h o ldin g wo rk agai n st cu t t er. 1 . Ho ld work fi rm l y a g ai n st table an d f en ce. U s e h o ld-dow n s a n d p u s h sticks. Wor k pu lle d fr om ha nd .
34 T abl e – P arts L ist Index N o. Part No. Descript ion Si ze Q ty 1 .............. PM 2700-101 N .........In se rt R in g .......................................................2.5 5” I .D . .................... 1 2 .............. PM 2700-102 N .
35 T abl e – Assemb l y Drawi n g.
36 F ence – P arts L i st Index N o. Part No. Descript ion Si ze Q ty 1 .............. PM 2700-201 ............K n ob .................................................................................................. 6 2 .............. PM 2700-202 .
37 F ence – Asse mb ly Draw i n g.
38 F rame and M o t o r – Parts L i st Index N o. Part No. Descript ion Si ze Q ty 1 .............. TS - 1503031 ............H e x So c ke t Ca p S c re w .....................................M6 x 12........................ 6 2 .............. TS - 2361061 .
39 F rame and M o t o r – Assembl y Draw i ng Index N o. Part No. Descript ion Si ze Q ty 4 6 ............ PM 2700-346 ............H ex Bu s h in g ....................................................................................... 1 4 7 .......
40 El evato r – P arts L ist Index N o. Part No. Descript ion Si ze Q ty 1 .............. PM 2700-501 ............ Lead Screw ........................................................................................ 1 2 .............. PM 2700-342 ...
41 El evato r – Ass emb l y Drawi n g.
42 Caste r Ass emb ly – P arts L i st Index N o. Part No. Descript ion Si ze Q ty 1 .............. TS - 2342141 ............N y l o n In se rt L oc k N u t ........................................M14 ........................... 4 2 .............. PM 2700-602 .
43 Caste r Ass emb l y Draw in g.
44 Sp i n d l e Assembl y – P arts L ist Index N o. Part No. Descript ion Si ze Q ty 1 .............. TS - 1505031 ............S o c ke t H ead C ap S cre w ...................................M10 x 25 ...................... 4 2 .............. PM 2700-702 .
45 Sp i n d l e Assembl y Draw i ng - 1-1 / 4" Sp indl e 3/ 4" Spin dle 1" Sp indle 1/2" S pindl e 30mm Spin dle.
46 Cab in et and Base – Part s L ist Index N o. Part No. Descript ion Si ze Q ty 1 .............. TS - 1533052 ............P h i l l i p s P a n H ead Mac hin e Screw ......................M5x 1 6 ........................ 8 2 .............. TS - 2361051 .
47 Index N o. Part No. Descript ion Si ze Q ty 5 4 ............ PM 2700-454 ............Moto r C ab le 3H P, 1 Ph ......................................1 4A WG x 4C .............. 1 ................ P M 2700-454A .........Mo to r C ab l e 5 H P , 1 Ph .
48 Cab in et and Base.
49 Wi ri ng D i a gr a ms 3HP/ 5HP, 230V , 1P has e Blac k Whi t e Gr een Bl a ck Wh it e Gre en Wh it e B lack Y ellow Bl ack Red Lim it ed swit ch Re d Yellow Bl ack Wh it e Bla c k White DRO White .
50 5HP, 230V, 3P hase B l ac k W hi t e Gr e e n Whi te Bla c k Yellow Blac k Red Li mi t ed sw itch Red Y e ll ow Bl ac k Wh i t e Blac k Wh i t e DR O Wh i t e Blac k Mo t o r Whi te Re d Blac k Gr .
51 5HP, 460V, 3P hase Bl a c k White Green Whi te Bl a c k Y e llow Bl a c k Red Limi ted sw it c h Red Y e llow Black Wh i te Blac k Whi te DR O White Black Mot o r White Re d Black Green Bl a c k Bl.
52 WALT ER MEIER (M anuf actur i ng) In c. 427 New Sanford Road LaV ergne, T N 37086 Phone: 800-274-6848 ww w.po we rm ati c .c o m ww w. wa l te rm e i er .
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