Powermaticメーカー60Cの使用説明書/サービス説明書
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Opera ting Instructions and Parts M anual 8-inch Jointer Model s 60C an d 60H H Pow ermatic 427 New Sanf or d Rd. LaVergne, TN 37086 Part No . M-1610084 Ph.: 800-274-6848 Revi si on B2 02/ 2014 www.powerm ati c. c om Copyri ght © 2014 Powerm ati c This .
2 Warrant y and Service Powe rm ati c war rants eve ry pr oduct i t sel ls against manu f acture rs’ defe ct s. If one of our t ools ne eds se rvi ce o r repair, please cont act Te chnical Se rvice by calling 1-800- 274-6846, 8A M to 5P M CST , Monday t hrough F riday.
3 Ta ble of Cont ents W arran ty and Service ............................................................................................................................... ............. 2 Table of Co ntents .......................................
4 Wa r n i n g 1. Read and understand the entire owner’s manual bef ore attemptin g a ss em bly or operation. 2. Read an d understand the war nings posted on the machine an d in this manual. Failure to com ply with all of these warnin g s may cause serious inj u r y.
5 22. Maintain a balanced stance at all t i mes s o t h at you do not fall or lean against the c utterhead or ot h er moving parts. Do not overreach or use exce s s ive force to perf or m an y m achine operation. 23. Use the right tool at the correct speed a n d feed rate.
6 Introduct ion Thi s manual i s pr o v i ded by Powerm ati c covering t he safe oper ation and m ai n tenanc e procedure s f or a Powerm atic Mode l 60C or 60HH Joi nter. T his m a nual contai ns i ns t ruct ions on instal l ation, saf ety precaut i ons, general operati ng proc edures, mai ntenance i nstructi ons and parts breakdo wn.
7 Features and T erm i nolog y - 60C and 60HH Jointers Figur e 1.
8 Unpacking Open shi pping cart ons and check f or shipping dam age. Report any dam age immediatel y to your di stri butor and shippi ng agent. Do not discar d any shi pping m a ter ial unti l the Joi nter is assem bl ed and runni ng properly.
9 A ssem bl y Ex posed met a l surf aces, such as the tabl e and f ence, ha v e been giv en a prot ective c oati ng at the f actory . This coat i ng should be rem ov ed with a soft c lot h and s olv ent (such as m ineral spir its) once t he machi ne has been a ssembl ed.
10 The guar d is spring t ens i oned. W hen m ounted, it m ust ha v e enough t en sion t o c om pl e t ely c ov er the c utterhead, and press fi rmly agai nst the f ence. Test t he tension by swingi ng the guard away f rom t he f ence and then releasi ng it.
11 In stalling Belt Guard an d Door Refer t o F igure 9. Mount the belt guard ov er the shaf t as shown, and inst al l the knob to secure it i n place. Set th e lip o f the door o v er the bot tom edge o f the stand openi ng. Rotat e the door knob to hol d the door t o t he stand.
12 In stalling Fence Handwh eel Refer t o F igure 12. Instal l t he handw heel (H) ont o the shaf t, and ti ghten the set screw wit h a 3mm hex wrench. Knife Gau ge Assem bly (model 60C only) Refer t o F igure 13 . The k nife gauge assembl y consi sts of a bar, two end piec es and two e-cli ps.
13 If the j oint er is to be hard- wired t o a panel, m ake sure a disco nnect i s a v ail able for the oper ator. Duri ng hard-wiri ng of the mac h i ne, m ake sure the f us es hav e been remov ed or the break ers hav e been tripped in t he ci rcuit to which t he joi nter will be connected.
14 Thr ee- Ph ase Tes t Run On th e three-ph ase unit, aft er w i ring has been com p l eted, you should chec k that t he i ncomi ng leads hav e been connect ed pr operly: 1.
15 1. Di sconnect m achi ne from power source. 2. Rem o v e the bel t guard so that you can rot ate the cutt erhead by tur ning the mot or pull ey or by movi ng the drive belt .
16 10. T he tighteni ng process shoul d conti nue at least two more tim es, each t ime tight ening the scre ws m ore on all three kniv es . O n the thi rd time, t hey should all be fi rmly ti ghtened. Befo re starting t h e jointer, make sure al l gib screws are fi rmly tig htene d.
17 Lev el in g Tab les Refer t o F igure 20. The t ables hav e been leveled wit h each other fr o m the f actor y, but thi s s hould be c onfirm ed by the user, and checked peri odic a ll y, by pl acing a steel s t rai ght edge acros s both t ables. I f t ables are not level, this may be the result o f l oose gibs.
18 A djusti ng D epth of Cu t Refer t o F igure 21. Depth of cut i s determi ned by the height of t he inf eed tabl e rel ative t o the cut terhead. Setti ng the i n f eed table i s achiev ed w i th bot h a rapid adjust and a fi ne adjust. Rapi d A d j ust: 1.
19 Aft er the outf eed table has been set at t he corr ect hei ght, it should not be c hanged ex cept f or s pec i al operat i ons or a f ter repl aci ng knives. Exampl es of inco rrect set t ings: If the outfeed t able is too hi gh, the fini shed surf ace of the workpi ece w ill be taper ed ( Fi gure 23).
20 Fence Sto ps See F igur e 29. Peri odically check the 90 degree and 45 degree til t accurac y o f the f ence w i th an angle m easuri ng devi ce, such a s an a dj ustabl e square or m achi n i st's protr actor. If adjustm ents are necessary, proceed as f ollows: 90-d eg ree stop: 1.
21 Operating Controls Start /Sto p Powe r I ndica tor Light – T he start s w i tch has a power i ndicat or lamp which is on w henever th ere is pow er conn ected to the J oint er, not just w hen t he Joint er is runni ng. Do not ass ume that no light means ther e is no power to the machine.
22 Basic Jointer Operation NOT E : If you ar e inex perienced at joi n ti ng, use scrap pi ec e s of l u m ber to c hec k sett ings and get the f eel o f oper ations bef ore attempti ng regular wor k .
23 I M PO RT AN T : W hen stock i s longer t han twice the l ength of the inf eed and outf eed tables, an assistant or s uppor t tabl e m ust be used to support the stock . Always u se a hold down or pu sh block when s u rfacing short sto ck o r sto ck l ess than 3 inches thi ck.
24 Skewin g (Shear Cu tting) W hen edging or f aci ng burl or b i rds-eye m ap l e, it i s not unusual to def ac e or m ar the surf ace being f inished.
25 Rabbe ting A ra bbet cut re quire s removal of the cu tter guard . Use extreme caut ion and keep hands cl ear of cutt erhead. Always rep lace gu ard immed iately aft er ra bbeti ng o pera tion is com plet e d. Refer t o F igure 37. A rabbet is a gr oov e cut along t he edge of a board.
26 Sh arpenin g K niv es (model 60C only ) Kniv es should be kept sharp. Thi s w i ll c ontribut e to bet ter stock fi nish, l onger machi ne lif e , and saf er oper at ion. A j o i nter knif e hone provi des a s im pl e way t o sharpen str aight k nives.
27 9. Lif t cutterhead strai ght up from base. 10. Rem ove pull ey and both beari ng housings. I M PO RT AN T : T he beari ngs are pres s f itt ed; if they need replacem ent , this shoul d be done by qualif ied servi ce personnel onl y . To r e-install cutt erhead, r e v erse the abov e procedur e.
28 Tr oubleshoot ing – Mechanical and Electrica l Problems Trou ble Proba ble Ca use Rem edy Machi ne w i ll not s tart/res tar t or repeat edl y tri ps ci rcuit breaker or bl o w s f use s. No inc omi ng pow er . Verif y unit is connect ed to power, on-but ton is pushed i n c o m plet ely , and stop-butt on is disengaged.
29 Trou ble Proba ble Ca use Rem edy Machi ne w i ll not s tart/res tar t or repeat edl y tri ps ci rcuit breaker or bl o w s f use s. Loose el ectric a l connecti ons. I nspect al l m ot or l eads for tight ness. Look f or any signs of elect ri c al ar ci ng whic h woul d indi cate loose connect i ons or ci r c uit over l oad.
30 Tr oubleshoot ing – O perating Proble ms Trou ble Proba ble Ca use Re medy Fi n i shed stock i s concav e on back end. Knif e i s hi gher than outf eed tabl e. Raise out f eed tabl e until it ali gns w i th ti p o f k nif e . See pages 18-19. Fi n i shed stock i s concav e on front end.
31 Replacem ent Parts Replac em ent parts are li sted on the f ollowing page s. To order par ts or reac h our ser v i ce departm ent, c a ll 1-800-274- 6848, M onday through Fr iday ( s ee our websit e f or business hours, www.
32 Ind ex No. P art No . Descrip t ion Siz e Qty 48 ............. 6296044 ...................Po inter ................................................................................................... 1 49 ............. TS- 081B012 .............Ph illip s Pa n H ead Screw .
33 Base A ssembly (60C and 60HH).
34 Par ts List: Fen ce A ssembly (60C and 6 0HH) Ind ex No. P art No . Descrip t ion Siz e Qty ................. PJ 882-FA .................Fen ce As se m bly (In de x #1 thru 4 9). ......................................................... 1 .........
35 Fence A ssembly (60C and 60HH ).
36 Par ts List: S traight C utter head Assem bly (60C only ) Ind ex No. P art No . Descrip t ion Siz e Qty ................. 60 B-30 0 ...................Cutte r head Assembl y (Index # 1 thru 5, and 10 t hr u 13) ......................... 1 1 .......
37 Par ts List: Helical Cutter head Assem bly (60HH on ly) Ind ex No. P art No . Descrip t ion Siz e Qty ................. 60 HH-C A .................Cutte r head Ass em bl y (Index #1 t hr u 8) .................................................. 1 1 .
38 Par ts List: S tand A ssembly (60C and 60HH ) Ind ex No. P art No . Descrip t ion Siz e Qty ................. 2365025 ...................6 0C /60 HH St and As sembl y (Index #1 t hru 51) ....2HP, 1 Ph, 230V .......... 1 ................. 2365026 ..
39 37 ............. PM 2000-105 ............Pow ermatic Na mepla te .......................................................................... 1 38 ............. 6296150 ...................Wa rn ing Label ..............................................
40 Stan d Assem bly (60C an d 60HH) 3Ph Mo del.
41 El ectri cal Connections – S ingle Phase, 230 Volt.
42 El ectri cal Connections – 3 Phase, 230 Vol t.
43 El ectri cal Connections – 3 Phase, 460 Vol t.
44 427 Ne w Sanford Rd . LaVe rgne, TN 37 086 Phone : 800-274-6848 ww w.p o we rm atic.c o m.
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