PowermaticメーカーPJ882の使用説明書/サービス説明書
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Opera ting Instructions and Parts M anual 8-inch Pa rall elogram Joint er M odel PJ -88 2 WMH T OOL GR OUP 2420 Vantage Dr iv e El g in, I llinoi s 60123 Part No .
2 Thi s m anual has been prepared f or t he ow ner and operators of a M odel PJ-882 Joint er . I ts purpose, aside f rom m achi ne operation, i s to promot e saf e t y using accept ed operati ng and m aintenanc e procedur es .
3 Ta ble of Contents W a r r ant y and Ser v ice .............................................................................................................................. 2 Tab l e o f Con tents ...................................................
4 El ec trical Connec ti ons – 1 Phase, 230 Volt ............................................................................................ 44 El ec trical Connec ti ons – 3 Phase, 230 Volt .......................................................
5 Wa r n i n g 1. Read and under st and t he enti r e owners manual be f ore at t e m pting assembl y or operati on. 2. Read and under st and t he w arni ngs posted on t he m achine and i n t h i s manual. Fail ure to c om ply with all of t hes e warning s m ay cause s er iou s i njur y.
6 23. Use the ri ght tool at the corr ec t speed and f eed rate. Do not for c e a tool or att ac hm ent t o do a job for which i t w a s not desi gned. The ri ght t ool will do t he job bett er and saf er. 24. Use recomm ended accessories; i mpr oper ac c essori e s may be hazardous.
7 Introduct ion Thi s manual i s provi ded by WM H Tool Group c o v er i n g the safe oper ati on and mai ntenance proc edures f or a Model PJ- 882 Jointer. Th i s m anual contai ns i ns t ructi ons on i ns t all at i on, saf e ty precautions, general operati ng procedur es , mai n t enance inst ructi ons and par ts breakdo w n.
8 Unpacking Open shi pping cont ainer and chec k f or s hippi ng dam age. Report any damage im mediatel y t o your di stri butor and s hi pping agent . Do not discar d any shippi ng m a t erial unti l the Joi nter is assem bl ed and runni ng pr operl y .
9 Instal l ation and A ssembl y Too l s re q u ired for assembl y For k lif t or hoist wit h straps/sli ngs 14mm ( or 9/ 16”) w renc h or socket Cross-poi nt (Philli ps) s c r ewdriv er 3mm and 5mm hex wrenches (prov ided) 1. Remove any boards or strap s that s ec ure the Joi nter to t he pa l let, and re m ove protec tiv e wrappi ng.
10 In stalling Switch Ar m 1. The switc h ar m was shipped i n horizont a l posit i on. Loosen and rem o v e the f our socket head cap s c rews and f lat w asher s on the brack et of the sw i tch ar m (Fi gure 3) with a 5mm hex wrench. Hold on t o the switc h arm whil e doing thi s, to prev ent the arm f rom fa llin g .
11 The cut terhead guar d shoul d now hav e suffi cient spri ng tension. Test it by swingi ng the guard away f ro m the fence and then r el easing it. Th e guard mu st always have eno ug h spring tens.
12 Use onl y three wir e ext ens i on cord s t hat hav e three- prong groundi ng plugs and three-p ole recept acles that accept the tool ’s pl ug. Repair or repl ace a da m aged or worn cord im m e di at el y . Make sure t he v oltage of y our power suppl y m a tc hes t he s pec ifi ca ti ons on t he m o t or plate of the Joi nter.
13 If you are har d-wiri ng the J oint er, make sure t he f uses hav e been removed or the breakers hav e been tri pped i n the ci rcu it to which t he Joint er w ill be c onnected, and place a w arni ng placar d on the f use hol der or c ircuit breaker t o prev ent it being t urned on until wir i ng i s complet e.
14 NOT E : A f ter oper at i ng the m achine f or a s hor t tim e, the driv e belt tension shoul d be re- check ed, as the ne w dr iv e belt m ay stret ch sli ghtly during t he “breaking-i n” period. Driv e Belt Replacem ent 1. Uns c rew the kno b (A, F igure 11) and rem o v e the belt guard ( B , Fi gure 11).
15 3. Ti ghten locki ng handl e (B, Fi gur e 14) . To til t f ence b ackw ard: The f ence can be t ilted bac kward up to 45° ( that is, f or a t o t al angle of 135° f ro m table sur f ace) . 1. Loosen l ocki ng handle ( B, Fi gure 16). 2. F lip t he 90° stop block ( E, F i gure 16) out o f the way.
16 4. Rotat e the screw (H, Fi gure 17) until i t contac ts the casti ng i n f ront of it. 5. Ti ghten the hex nut on the scre w (H, Figur e 17) and ti ghten locki ng hand l e (B, Figur e 16).
17 2. K niv es must be set i n t he cutt erhead so that the hi ghest poi nt of thei r arc is l evel with t he the outf eed table. 3. Kniv es must be par allel with t he outfeed tabl e across the enti re lengt h o f t he kni v es. These al i gn m ents are ex pl a i ned bel ow.
18 9. Each t able has f our cam adj us tm ent devi ces; two in front and two in back . NOT E : On the f ront of the Jointer , the t w o outsi de cams are conc ealed by the hu bs .
19 W hen y ou receiv e t he j o i nter, t he kn iv es ha v e been pre- s et at the f actory. How ev er, the hei ght and paral leli s m o f the k n iv es w i th the outf eed tabl e should be check ed, and any needed adjust m ents m ade, befor e put ti ng t he joi n t er int o operati on.
20 Fi gure 27 illustrat es t he correct s et ting of outf eed table l ev e l w i th t he knives. T he w or kpie ce w ill re s t fir mly on bo th tab les w ith no open space under t he f i nished cut . The outf eed table has now been l ocked at a standard hei ght, l e v el wit h t he arc o f t he kni v es.
21 10. Pl ace the al u mi nu m knife gauge at the f ront of t he outfeed t ab l e (toward the r abbet ledge) and repeat t he pr oc ess. 11. T his test shoul d be perf ormed on al l t hree kniv es in the cutterhead, us i ng the pr o v ided gauge.
22 21. The ti ghtening pr oces s s h ould c ontinue at least tw o m ore tim es, each tim e t i ghtening the gi b screw s f urther on a l l three kniv es i n turn . On the third time, the gib s cre ws should al l be firmly tight ened. Be fore ope rating t he joi nter , make sure al l gib screws are firml y tig htene d.
23 I nfeed Table St op Scr ews The stop screws bel o w t he inf eed tabl e hav e the same f uncti on as t hose f or the outf eed tabl e. See “O utfeed T able St op Screws ” f or inst r uc t ions on adjustm ent . Replacin g Kniv es in th e Cutter head Join ter knives are ext remely sharp .
24 Elim inatin g “P lay” in Tab les Ther e are f our s et scre ws at t he fr ont of the joi nter – two on t he out f eed t abl e and two on t he inf eed tabl e – t hat will a ll ow you t o prev ent “pl ay” in the tables. (Fi gure 38 shows a set scre w f or t he outf eed tabl e.
25 3. The c ut t erhead guard must be i n pl ace and operati ng properl y (e x cept when rabbeti ng). 4. Inf eed t able set f or desi red depth of cut. 5. S tand away f ro m the cutterhead and t urn the m achi ne on f or a f ew m oment s . Listen f or any odd noi ses , rubbi ngs, vi brati ons, etc.
26 Rabbe ting A r abbe t cut r equ ires removal of the guard. Use extreme cau tion and keep hands clear of cu t terh ead. A l ways re-in stall guard i mmediately aft er rabbeting oper ati on is c omp lete d. A rabbet is a gr oov e cut al ong the edge of a board.
27 A lthough t he fe nce m ay be til ted in or o ut for a b evel cut, i t is recommen ded for safety reaso ns th at th e fen ce be til te d in t o ward the op erator, makin g a crad led cut. Direction of Grain Av o i d f eed i ng work int o t he j ointer agai nst the grai n.
28 M a intenance Disco nnect machin e from pow er so u rce before doin g an y main tenance. F ailure to comply may cau se se r ious in jur y . The t able and f ence surf aces must be k ept cl ean and f ree of rust f or best result s . So m e users appl y a thi n coat of paste wax .
29 Kniv es can us ual ly be w het ted se v er al t im es i n the cut t erhead befor e ha v ing to be r e m ov ed and re-gr ound. TIP: If the j oint er i s used f requentl y, keepi ng a spare set of kni v es on hand is recomm ended. Ext ra knives (stock no.
30 Troubleshoot ing – Operating Problems Trou ble Pr obab le Ca use Re medy Fi n i shed s t ock i s concav e on back end. Knif e is higher t han outf eed tabl e. Raise out f eed tabl e until it a l igns with ti p o f kn if e . See page 19. Fi n i shed s t ock i s concav e on front end.
31 Troubleshoot ing – Mechanical and Elect rical Problems Trou ble Pr obab le Ca use Re medy No inc o mi ng power. Verif y unit is connect ed t o pow er , on- butt on i s pus hed i n complet ely , and stop-but t on is disengaged. S ee page 24. Over load aut om atic r eset has not res et.
32 Trou ble Pr obab le Ca use Re medy Mi s wir i ng of the unit . Double c heck to confirm all e l ectri c al connect ions are corr ec t . Re f er to appropri ate wiri ng d i agr am s on pages 44 through 46 t o m ake any needed corrections . Machi ne w i ll not s tart/re s tart or repeatedl y t ri ps ci rcuit breaker or bl ow s f use s.
33 Par ts List: Cu tterh ead Assem bly Index No. P art No . Descrip t ion Siz e Qty ................. PJ 882-CHA ............. C utte r head Assembl y (It em s 1 thru 5, and 10 thru 13) .............................. 1 ............... 6296046 ........
34 Par t s List: Fence A ssembly Index No. P art No . Descrip t ion Siz e Qty ................. PJ 882-F A ................ Fen ce A ss embly ( Inde x #1 thru #48). ................. ..................................... 1 ............... PJ 882-101 .
35 Fence A ssembly.
36 Par ts List: Outfee d Table and Base A ssembly Index No. P art No . Descrip t ion Siz e Qty 1 ............... PJ 882-201 .............. Re ar ( Out f eed) Table ......................................... ................................... 1 2 .....
37 Outfeed Table an d Base A ssembly.
38 Par ts List: I nfeed T a ble Assem bly Index No. P art No . Descrip t ion Siz e Qty 1 ............... PJ 882-301 .............. Fron t (In f eed) Table ........................................... ................................... 1 2 ............
39 Index No. P art No . Descrip t ion Siz e Qty 56 ............. PJ 882-246 .............. Key .................................................................... 5x5x20 ........................ 2 57 ............. TS- 0209031 ............ So cke t H ead Cap Scr ew .
40 I nfeed Table A ssembly.
41 Par ts List: Stan d Assem bly Index No. P art No . Descrip t ion Siz e Qty 1 ............... VB- A50 ................... Belt .................................................................... A-50 ........................... 1 2 ............... TS- 0267021 .
42 Index No. P art No . Descrip t ion Siz e Qty 40 ............. TS- 081B022 ............ Pan H ead Sc r ew ................................................ #8- 32x3/8 ” .................. 4 41 ............. PJ 882-541 .............. Start S w itch .
43 Stan d Assem bly.
44 El ectri cal Connections – 1 Phase, 230 Vol t.
45 El ectri cal Connections – 3 Phase, 230 Vol t.
46 El ectri cal Connections – 3 Phase, 460 Vol t.
47.
48 WM H Tool Gr ou p 2420 Van t age Drive Elgin, Il linois 60123 Phone : 800 - 274-6848 www.wm h t oo l group. c o m.
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