Sanyoメーカー550の使用説明書/サービス説明書
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SANY O GALLENKAM P ENVIRONMENTA L CHAMBE R INSTRUCTIO N MANUA L Custome r Programmin g syste m Cabine t mode l supplied : Cabine t reference : Handboo k date : Handboo k reference : B .
CONTENT S PAR T ON E - TH E CABINE T Sectio n 1 2 3 4 5 6 7 INTRODUCTIO N 1. 1 1. 2 1. 3 Healt h & Safet y a t Wor k Commissionin g (U.K . Customer s only ) Sany o Gallenkam p servic e & maintenanc e facilitie s GENERA L DAT A 2. 1 2. 2 2. 3 2.
1 . INTRODUCTIO N Grea t car e ha s bee n take n i n th e specification , desig n an d manufactur e o f you r cabinet , t o provid e a syste m tha t wil l giv e lon g dependabl e service . Thi s handboo k i s a n integra l par t o f tha t policy . Pleas e us e i t t o hel p yo u obtai n continue d goo d performanc e an d reliability .
2 . CABINE T DAT A 2.1 . SPECIFICATIO N - PHYSICA L mode l siz e 9 0 19 5 31 0 60 0 65 0 110 0 200 0 Interna l workin g dimension s (mm) : widt h 45 0 65 0 68 0 650 900 110 0 200 0 dept h 45 0 50 0 65.
2.1. 1 Constructio n Interio r Hig h qualit y stainles s stee l welde d an d vapou r sealed . Exterior/finis h Zin c coate d mil d stee l wit h a stave d acrylic , texture d finish . Th e interio r surface s o f th e mil d stee l ar e protecte d wit h rubberise d pain t an d seale d agains t th e ingres s o f moisture .
2.2 . SPECIFICATIO N - PERFORMANC E Mode l referenc e CF 1 Temperatur e range : -10° C to+180° C CF 4 -40°Cto+180° C -70° C model s HCC009.CB 1 an d HCC060.
2.4 . FORMA T 55 0 DIGITA L CHANNEL S Th e Forma t 55 0 programmin g syste m fitte d t o th e cabine t ha s th e followin g digita l channe l functions .
DIGITA L CHANNE L 8 VOLTAG E FRE E TERMINA L (VFT ) USE R PROGRAMMABL E CHANNE L Thi s channe l enable s th e switchin g o f externa l devices , suc h a s measurin g equipment , an d th e tes t load .
3.DESCRIPTI0 N 3.1 . PRINCIPL E AN D AIRFLO W Th e wel l insulate d cabine t interio r i s divide d int o workin g an d treatmen t chambers , a s show n i n th e diagra m (fig .
3.2 . TEMPERATUR E CONTRO L Accurate , repeatabl e temperatur e contro l level s ar e achieve d b y continuousl y balancin g hea t los s wit h intermitten t modulate d heatin g controlle d b y electroni c controllers .
3.3 . RELATIV E HUMIDIT Y (RH ) Relativ e humidit y i s a measur e o f th e rati o o f th e amoun t o f wate r vapou r presen t i n a n atmospher e t o th e amoun t o f wate r vapou r tha t atmospher e coul d hold , ie . Ih e humidit y presen t relativ e t o th e humidit y possible .
3.3. 4 RELATIV E HUMIDIT Y DECREAS E Dehumidificatio n i s achieve d usin g th e coolin g coi l t o for m a de w poin t t o remov e wate r vapou r fro m th e ai r i n th e workin g chamber .
4.INSTALLATIO N 4.1 . ACCESSORIE S & SPARE S Chec k tha t th e followin g item s hav e bee n supplie d wit h th e cabinet . a ) Wic k fo r th e we t bul b sensor(s ) b) A se t o f psychrometri c table s fo r th e recorde r (i f fitted ) c ) Instruction s an d wic k fo r recorde r (i f fitted ) 4.
Figur e 2 ^gomax. 5S 0 controlle r Main s On/Of f pushbutto n (green ) Rese t pushbutto n (orange ) Main s isolato r Figur e 3 instrumen t compartmen t Distille d wate r inle t Overflo w (wic k reserv.
4.3 . AMBIEN T TEMPERATUR E IMPORTAN T T o achiev e th e guarantee d performanc e figures, th e maximu m acceptabl e laborator y ambien t temperatur e i s +25°C . A t highe r ambien t temperatures , th e minimu m operatin g temperatur e an d rat e o f fal l wil l b e affected .
Tw o smal l blac k plasti c pipe s ar e als o fitted t o th e righ t han d sid e o r rea r o f th e cabinet . Thes e ar e overflow s from th e wic k reservoi r an d vp g humidificatio n syste m sel f levellin g heade r tanks .
4.10 . CABL E POR T On e o r tw o cabl e porti s ar e fitted t o th e lef t han d sid e o f th e cabine t t o enabl e wiresAead s et c t o pas s int o an d ou t o f th e cabinet .
5.0PERATI0 N WARNIN G Thi s cabine t i s capabl e o f temperature s wel l outsid e ambient . I f th e doo r i s opene d durin g suc h condition s ther e coul d b e a temperatur e HAZARD from cabine t ai r o r contents .
5.2 . CABINE T AN D PROGRA M STAR T U P Ensur e that : a ) Th e interio r o f th e cabine t i s clea n an d dry . b ) Yo u kno w ho w t o SHU T DOW N th e cabine t (se e sectio n 5.4) . c ) Distille d wate r leve l i s adequat e d ) Clea n wick s ar e fitte d t o th e we t bul b sensor(s) .
6.MAINTENANC E AN D CAR E WARNIN G Befor e entr y int o th e instrumen t compartment , refrigeratio n compartment , o r treatmen t chambe r ISOLAT E TH E CABINE T FRO M MAIN S POWE R unles s otherwis e stated . Th e cabine t ha s bee n designe d an d buil t fo r a lon g lif e an d require s minima l attentio n an d maintenance .
6.2 . MAINTENANC E METHOD S 6.2. 1 Interio r an d exterio r cleanin g Th e cabine t interio r an d exterio r shoul d b e kep t clea n an d fre e fro m deposits .
6.2. 4 Lubricatio n Mos t movin g part s ar e lubricate d an d seale d fo r lif e except , th e inne r doo r catche s (i f glas s inne r doo r i s fitted) .
APPENDI X 1 PAR T NUMBER S Par t number s will b e provide d separatel y Note : som e o f th e part s ma y no t appl y t o you r cabine t FA N MOTO R BUN G BUN G ELEMEN T ELEMEN T ELEMEN T MC B MC B MC B MC B RELA Y RELA Y RELA Y FILTE R SERVIC E KI T SOLENOI D VALV E SENSO R WIC K WIC K SAFET Y THERMOSTA T 66m m diamete r 10 0 diamete r v.
APPENDI X 2 REC/ W - WATE R SYSTE M Th e recirculatin g wate r syste m i s a self-containe d unit . Th e syste m purifie s wast e wate r from th e workin g chambe r an d recirculate s i t bac k t o th e cabine t inlet , removin g th e nee d fo r a continuou s suppl y o f distille d water .
Syste m drainin g Switc h of f th e mai n power . Disconnec t th e pip e connecte d t o th e cabine t distille d wate r inle t an d plac e i n suitabl e vesse l o r floo r drain . Switc h o n th e system , th e pum p operate s an d pump s ou t th e reservoi r water .
PAR T 2 - FORMA T 55 0 INSTRUCTION S CONTENT S Introductio n 1. 1 Introductio n t o th e FORMA T programmer/controlle r 1. 2 Forma t digita l channel s 1. 3 Ho w t o us e thes e instruction s Gettin g Starte d 3 4 5 6 7 . 2. 1 2. 2 2. 3 2. 4 2. 5 Th e men u syste m Usin g on-lin e Hel p Functio n Key s 2.
1 .Introductio n Thi s sectio n o f th e Operator' s Handboo k introduce s yo u t o th e FORMA T controller , an d als o suggest s ho w t o us e thi s handboo k t o bes t effect .
1.3 . Ho w t o us e thes e instruction s Thes e instruction s ar e writte n fo r th e en d user , an d i s no t intende d t o b e a n engineerin g manual .
2.Gettin g starte d Thi s sectio n describe s th e basic s o f usin g th e controlle r an d th e meanin g o f th e variou s item s o f informatio n presente d o n th e screen . 2.1 . Th e men u syste m FORMA T use s a men u syste m t o allo w th e operato r to selec t wha t functio n th e controlle r shoul d perform .
2.2 . Usin g th e on-lin e hel p FORMA T ha s a contex t sensitiv e on-lin e hel p syste m activate d b y th e F l key . Yo u ca n pres s th e F l ke y a t an y tim e whil e usin g th e controlle r t o obtai n a n informatio n windo w summarisin g wha t action s ar e possibl e from th e curren t position .
Informatio n I f however , yo u d o wis h t o edi t th e digita l channels , yo u shoul d us e th e < an d > keys . Thes e key s d o no t ski p th e digita l channe l fields . Whe n editin g a program , i f yo u us e th e "enter " ke y t o mov e t o th e nex t field , th e Digita l Channe l field s ar e skipped .
Whe n runnin g i n progra m mode : Temperatur e i s i n °C , humidit y i s i n %RH . A dat a segment , i s a poin t i n tim e whe n a chang e i n th e dat a o n whic h th e programme r i s actin g upo n i s required . - Time s ar e specifie d a s DAYS:HOURS:MINUTES:SECONDS .
3 . Stead y stat e contro l Thi s sectio n describe s ho w t o mak e th e controlle r maintai n a stead y stat e condition . GENERA L OPERATIN G SEQUENC E - STEAD Y STAT E MOD E 1 . Selec t Stead y Stat e operatio n fro m th e Mai n Men u 2 . Ente r th e require d temperatur e setpoint .
3.2 . Resettin g stead y stat e setpoint s Afte r yo u hav e entere d a conditio n FORMA T wil l sugges t digita l channe l settings . I f yo u wan t t o alte r th e suggeste d digita l channe l selection s pres s "enter " (o r "arro w right" ) ke y unti l th e inpu t curso r reache s th e require d fiel d an d pres s 1 o r 0 .
3.4 . Endin g manua l contro l T o en d stead y stat e contro l pres s FIO . A safet y catc h messag e will as k yo u "Ar e yo u sur e yo u wis h t o shu t down " Note : thi s procedur e terminate s th e FORMA T program , th e cabine t shoul d als o b e switche d of f b y pressin g th e main s powe r pushbutton .
4 , Program s Thi s sectio n describe s ho w t o write , edi t an d ru n program s o n th e FORMA T 550 . GENERA L OPERATIN G SEQUENC E - ENTERIN G A NE W PROGRA M 1 . Writ e ou t th e progra m usin g th e FORMA T progra m preparatio n sheets . 2 . Selec t Progra m fro m th e Mai n Menu .
4.1 . Writin g a Progra m Conditio n : ° C %R H Status : Logging : Program : Runnin g stead y stat e Control : N o Progra m Loade d Edi t Progra m Se g [ T _ 2 _ 3 [ 4 d [ 6 Da y Hou r Mi n Se c Tem .
A segmen t ca n reflec t an y numbe r o f change s providin g the y ar e require d a t th e sam e time . Th e firs t segmen t o f an y progra m start s a t tim e 00:00:00:0 0 (days , hours , minutes , seconds) . Thi s correspond s t o th e instan t th e chambe r start s running , a t whic h tim e th e conditio n insid e th e chambe r i s ambient .
whereve r th e thermodynami c loa d look s large , increas e th e coolin g power , typicall y fro m au x t o mai n o r indirec t t o direc t cooloin g whereve r th e require d temperatur e fal l rat e.
4.5 . Runnin g a progra m Whe n yo u choos e Ru n Progra m fro m th e Progra m Menu , provide d th e curren t progra m i s valid , yo u wil l b e presente d wit h a dat a entr y scree n fo r ru n options . Th e option s are : NUMBE R O F CYCLES : Thi s i s th e numbe r o f time s th e progra m i s repeated .
4.6 . Progra m Monito r Windo w Whe n th e ru n ha s started , yo u ca n observ e th e progres s o f th e progra m b y selectin g th e Monitorin g optio n fro m th e Mai n Menu .
4.8 . Progra m completio n Whe n a progra m ha s bee n complete d th e Mai n Men u i s displaye d showin g th e progra m statu s a s idle . 4.9 . Progra m deletio n Permanentl y delete s a singl e program . Selec t Delet e Program , selec t th e progra m t o b e delete d an d pres s <enter> .
5.Dat a Loggin g Thi s sectio n describe s ho w t o star t an d sto p logging , an d ho w t o impor t dat a int o industr y standar d spreadshee t packages .
5.3 . Stoppin g Dat a Loggin g T o sto p FORMA T dat a logging , selec t th e Hal t Loggin g No w optio n from th e Loggin g Menu . 5.4 . Displayin g Result s Yo u ca n obtai n a tren d displa y o f th e dat a lo g fro m FORMA T usin g th e Loa d Lo g Fro m Dis k option .
6.Alarm s Thi s sectio n deal s wit h settin g alarm s o n th e FORMA T controller . 6.1 . Introductio n t o Alarm s FORMA T provide s a comprehensiv e arra y o f alar m triggers . Alarm s ar e availabl e o n fixe d hig h an d lo w setpoints , o r o n deviatio n fro m contro l se t point .
Se t th e alar m trigger s b y Enablin g th e relevan t typ e o f triggers , an d the n ente r th e threshol d value s fo r th e triggers . Yo u ca n hav e an y combinatio n o f trigger s enabled .
7.C0MPUTE R INTERFACIN G 7.1 . INTRODUCTIO N Usin g th e RS23 2 por t o n th e chambe r th e Forma t 550 ca n b e interface d t o P C compatibl e computers . Primaril y ther e ar e a t presen t tw o method s availabl e t o th e user . However , thi s are a o f applicatio n continue s t o develo p rapidly .
Softwar e Physica l Component s Installatio n dis k Securit y ke y 7.2. 1 INSTALLATIO N Inser t th e Installatio n Dis k i n driv e A o f th e Hos t PC , an d a t th e DO S prompt , ente r th e following : A : <enter > INSTAL L <enter > Th e Hos t Softwar e installatio n proces s wil l the n begin .
HOS T <enter > Th e Hos t Softwar e wil l the n star t u p i n Networ k Monitorin g Mod e (se e below) . 7.2. 3 NETWOR K MONITORIN G MOD E Whe n th e Forma t 55 0 Hos t softwar e i s executed , .
Countdow n t o Ru n Star t (dela y befor e startin g a program ) Monitorin g Th e latte r bring s u p a windo w whic h i s identica l t o th e monitorin g windo w o n th e controller .
PROGRA M Se g 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8 00 9 01 0 Oi l 01 2 Tim e dd:hh:mm:s s 00:00:00:0 0 00:00:00:0 1 00:02:50:0 0 00:03:00:0 0 00:03:10:0 0 00:11:50:0 0 00:12:00:0 0 00:12:10:0 0 00:.
7.3 . Compute r interactiv e interfacing : mai n protoco l Thi s sectio n define s full y th e seria l communication s protoco l implemente d i n th e Forma t 55 0 Controlle r use d o n Sany o Gallenkam p chamber s an d rooms .
7.3. 3 PACKE T LAYE R DEFINITIO N Dat a Packe t Structur e Byt e 1 2 3 4 5to( 4 + S ) ( 5 + S)to( 4 + S+D ) ( 5 + S + D ) ( 6 + S + D ) Descriptio n Heade r Packe t Coun t Seria l No .
Dat a Bloc k Lengt h Thi s i s se t t o th e numbe r o f dat a byte s whic h follo w i n thi s packet . Th e minimu m valu e i s 1 , s o i f ther e ar e n o dat a bytes , thi s shoul d b e se t t o 1 an d th e dat a bloc k shoul d contai n a singl e nul l byt e (valu e 0) .
Th e Controlle r ha s buffere d interrup t drive n communications . Thi s ensure s tha t Comman d Packet s fro m th e maste r canno t b e los t eve n i f th e Controller' s processo r i s preoccupie d wit h anothe r task . I f th e Controller' s processo r i s preoccupied , howeve r (e.
Descriptio n Typ e Sourc e Heade r Dat a Bloc k STATU S REQUES T Comman d maste r 12 9 N o Thi s packe t instruct s th e Controlle r to repl y wit h informatio n a s to th e statu s o f th e Controlle.
3 bytes : Relativ e Humidit y i n % , e g "095 " 6 bytes : Temperatur e Setpoin t i n degC , e g "-150.0 " 3 bytes : Relativ e Humidit y Setpoin t i n % , e g "095 " 3 by.
3 bytes : Re l 8 bytes : Time : tim e int i in ' 4 bytes : Cycle ] Cycle s i 1 byte : Hol d S i 0 = tim< 1 = 2 = exte | 3 = 1 byte : Guaran t 0 = disa H 1 = e n Descriptio n Typ e Sourc e Head.
Onl y ON E fil e ma y b e opene d a t a time . Th e maste r shoul d tak e som e specia l precaution s befor e issuin g thi s command . Firstly , t o ensur e tha t n o fil e activit y take s plac e o n.
Descriptio n Typ e Sourc e Heade r Dat a Bloc k REA D DAT A Repl y Controlle r 13 3 Eve n numbe r u p t o 12 6 byte s Dat a bloc k contain s u p t o 6 3 hextuple s representin g th e nex t bloc k o f dat a fro m th e file .
Descriptio n Typ e Sourc e Heade r Dat a Bloc k SE T CONTROLLE R T O REMOT E ACCES S MOD E Comman d maste r 13 6 N o Thi s instruct s th e Controlle r t o ignor e ke y presse s o n it s loca l keyboar d an d displa y "Remote " i n th e Acces s window .
Descriptio n Typ e Sourc e Heade r Dat a Bloc k SET/CHANG E STEAD Y STAT E CONDITIO N Repl y Controlle r 13 8 lbyt e Dat a byt e se t to " 1 " i f se t poin t change d successfully , o r "0 " i f acces s i s denie d (controlle r ha s priority) .
Descriptio n Typ e Sourc e Heade r Dat a Bloc k ENABLE/DISABL E MANUA L HOL D Repl y Controlle r 14 1 lbyt e Dat a bloc k contains " 1 " i f successful , "0 " i f no t (eg , c h De.
7.5 . Suppor t softwar e Becaus e thi s i s a rapidl y developin g aspec t o f th e application s o f Forma t 550 , S ANY O Gallenkam p PL C continu e to expan d th e rang e o f suppor t availabl e fo r thes e systems . I f you r applicatio n i s no t covere d here , pleas e contac t ou r Servic e dep t o r you r dealer .
APPENDI X 1 - TECHNICA L SPECIFICATIO N Temperatur e & Humidit y Programmer/Controlle r wit h inbuil t Logic , chambe r intelligenc e mapping , & Dat a Loggin g Operato r interfac e dat a entry : on-chambe r dedicate d numeri c keypad , display : on-chambe r (green ) monochrom e CRT .
Progra m Ru n Option s Repeats : u p t o 999 9 cycle s Guarantee d Soak : active:a t star t o f eac h progra m segmen t arming : prese t a t ru n start , o r manuall y durin g progra m ru n criteria : temperatur e erro r 0.
APPENDI X 2 - PROGRA M LOOPIN G AN D NESTE D LOOP S Yo u ca n progra m loop s i n format550 . I n additio n yo u ca n progra m loop s withi n loop s (nesting) .
Whe n yo u ru n thi s progra m yo u will se e tha t i t cause s th e temperatur e t o retur n t o 25° C (poin t 6 i n th e diagram ) a t 3 minute s afte r th e star t o f th e cycle , no t a t 1 minut e 4 0 second s a s listed . Thi s i s becaus e th e loopin g interfere s wit h Forma t 550' s timekeeping .
EFFECT S O N TH E RUNNIN G TIMEBAS E DISPLA Y Th e timebas e displa y i n Monito r mod e n o longe r count s u p tim e from star t o f cycl e afte r th e syste m start s t o loop . Onc e i t passes th e poin t from whic h i t mus t loo p back , i t display s th e tim e flo w withi n eac h loop .
(segmen t 5 i s th e firs t segmen t loope d bac k FROM ) tim e fro m segmen t 2 to segmen t 5 loo p 1 from 5 to 3 tim e from 3 t o 5 loo p 2 fro m 5 to 3 tim e from 3 t o 7 loo p A from 7 to 2 tim e .
EXAMPL E O F NESTE D LOOP S Q 3 performe d 20 0 40 0 second s IUU U o r nsr a loo n nouu u UST O ti N UM.u-.ll W:W:W: M 00:H:M:0 1 OI:M:M:1 0 O0:40:O«:I O M:M:J1: M 0<:M:M: M »0:0J:01:4 » W:W:ll.
APPENDI X 3 - FORMA T 55 0 PROGRAMMIN G SHEET S FORMA T 55 0 PROGRAMMIN G (ENVIRONMENTA L PROG.ID : DOTE : NO.O F CYCLES : DIGITA L CHANNEL S 1 S 2 e 5 7 4 VF T USE R NOTE S L S - LOO P STfW T SEGMEN .
CONTAC T INFORMATIO N SANY O GaUenkam p PL C 5 0 Bisho p Meado w Roa d Loughboroug h Leicestershir e Englan d LE U OR E Telephone : 050 9 26636 6 Telefax : 050 9 26977 0 Contact : Environmenta l Servi.
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