Averyメーカー206の使用説明書/サービス説明書
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ALS 204 /206 256 O PERATING INSTRUCTIONS Label Dispenser Edition 04/2007.
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i C ONTENTS ALS 20x 256 GB 1 Please note 1.1 General notes 1.1.1 Validity and binding effect of this ma nual . . . . 1 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Technical status . . . . . . . . . . . . . . . . . . . . . .
ii C ONTENTS ALS 20x 256 GB > CPU BOARD DATA submenu . . . . . . . . . . . . 28 > DISPLAY DATA submenu . . . . . . . . . . . . . . . 28 > CF CARD SLOT submenu . . . . . . . . . . . . . . . 28 > PERIPHERAL DATA submenu . . . . . . . . . . .
1 C ONTENTS 1.1 G ENERAL NOTES ALS 20x 256 GB 1.1.1 Validity and binding ef fect of this manual Contents The present manu al refers e xclusively to the ALS 204, ALS 206 and ALS 2 56 label dispensers. It is written for the purpo se of ensuri ng profession al usage and calibration of the unit.
2 C ONTENTS 1.1 G ENERAL NOTES ALS 20x 256 GB 1.1.2 Illustrations and descriptions Signs and symbols Various inform at ion type s ar e ind ica te d in diff er en t ways within the document in order to simplify readability and compr ehension. Sentences starting with an arrow are instructions and guidelines.
3 C ONTENTS 1.2 S AFETY INSTRUCTIONS ALS 20x 256 GB 1.2.1 Information and qualifications Follow the instructions WARNING! Safe and efficient ope rat ion of the label dispenser can only be guara nteed if you observe all nec essary information.
4 C ONTENTS 1.2 S AFETY INSTRUCTIONS ALS 20x 256 GB 1.2.2 Operational safety of the unit Proper usage The ALS 20x Label Dispenser is a fully automatic unit for attaching self-adhesive labels to produ cts or packaging.
5 C ONTENTS 1.2 S AFETY INSTRUCTIONS ALS 20x 256 GB Protection against injuries by mechanical action WARNING! Risk of injury due to moving and rapidly rotating parts! – Long hair, loose jewellery, long slee ves, and so on are not permissible when using the unit.
6 C ONTENTS 1.2 S AFETY INSTRUCTIONS ALS 20x 256 GB 1.2.3 Before beginning production Due diligence of th e operating company and the service technician £ Ensure that the following pr erequisites ar e fulfilled in accordance with the service instructions: – The machine is installed pr operly and c onfigured in accordance with the guidelines.
7 C ONTENTS 1.2 S AFETY INSTRUCTIONS ALS 20x 256 GB 1.2.4 Safety notes on the unit CAUTION! Warning notes on the un it represent important informatio n for t he personnel using it. £ Do not remove warning not es. £ Replace any missing or illegible warnings.
8 C ONTENTS 2.1 O VERVIEW ALS 20x 256 GB 2.1.1 Components [3] ALS 204 Label Dispenser (right-handed version) A CD E F H I J K L M N O B G 2 P RODUCT DESCRIPTI ON 2.
9 C ONTENTS 2.1 O VERVIEW ALS 20x 256 GB A Control panel – For sending command s to the device and for displaying operating states and error messages. – An optional external control pa ne l can also be connected to the device. B Dancer arm – Keeps the label materi al stretched tight evenly.
10 C ONTENTS 2.1 O VERVIEW ALS 20x 256 GB 2.1.2 Control panel Operating LED Lights up green when the device is switched on. Error LED Lights up red when an erro r occurs. LCD display – Displays functions, configured values, opera t ing states and error me ssages.
11 C ONTENTS 2.1 O VERVIEW ALS 20x 256 GB 2.1.3 Connection arrangement Connections on the back of the device [5] Connections on the back of the device (ALS 20x): A Power supply connection B Network co.
12 C ONTENTS 2.1 O VERVIEW ALS 20x 256 GB Sensor connections [7] Arrangement of the sensor c onnections (schematic) on the LH (left figure) and RH ( rig ht figure) devices: A Product sensor B Signal o.
13 C ONTENTS 2.1 O VERVIEW ALS 20x 256 GB 2.1.4 Mode of operation In labelling mode, the strip is first pulled from the label roll around the dancer arm [8A], which consistently maintains even tension in the label strip. The feed roller [8D] behind the dispensing edge [8C] draws the strip across the dispensing pla te.
14 C ONTENTS 2.1 O VERVIEW ALS 20x 256 GB 2.1.5 Technical specifications Characteristics 1) The maximum usable dispensing s peed depe nds on the label geome try. For details see separate performance matrix. 2) At a dispensing speed range of 5 m/min to the max.
15 C ONTENTS 2.1 O VERVIEW ALS 20x 256 GB Electronics Interfaces Internal Interfaces 6) Not yet available Status messages, test functions, product profiles Processor: 32 Bit CPU MIPS Core RAM: 16 MB R.
16 C ONTENTS 2.1 O VERVIEW ALS 20x 256 GB Dimensions 6) Measurements without the dispen si ng edge bracket and di spensing edge Environmental conditions Integration Certificates – CE, TÜV/GS, FCC, .
17 C ONTENTS 2.1 O VERVIEW ALS 20x 256 GB 2.1.6 Design models The ALS 20X and ALS 256 label dispensers are availa- ble in two designs fo r differi ng conveyor belt direction s. Right-handed version – The products are transpo rted from left to right [9].
18 C ONTENTS 2.2 O PTIONS ALS 20x 256 GB External control panel – An external control panel can be conne cte d in addition to the integrated control panel. – An external control panel is useful if the standard control panel is difficult to access due to the position in which the unit is installed.
19 C ONTENTS 2.2 O PTIONS ALS 20x 256 GB Pneumatic dispensing edge – The dispensing edge is pivoted in the dispensin g head. Compressed air presses the dispensing edg e onto the surface of the pr oduct. – Allows compensation for height differ ences between the products or on the product surface.
20 C ONTENTS 2.2 O PTIONS ALS 20x 256 GB Outer Diameter control sensor The outer diameter control sensor (OD sensor) triggers a warning, if the label roll outer dia meter falls bel ow a certain, ad justable value.
21 C ONTENTS 2.3 O PERATING MODES ALS 20x 256 GB 2.3.1 Dispensing mode This is the operating mod e of the unit when switched on. You can carry out the f unctions listed below. If text such as ‘Prof 5 xxxxx xxx’ is displayed instead of ‘ONLI NE’: – The ‘xxxxx xxx ’ pr o du c t pr of ile (m em o ry location 5) is activated.
22 C ONTENTS 2.3 O PERATING MODES ALS 20x 256 GB Online settings The machine is in dispensing mode. To switch to the online settings mode: £ Press the button. – The display shows the dispensing speed [21A] and the start offset [21C]. – The button assignments are as shown on the buttons .
23 C ONTENTS 2.3 O PERATING MODES ALS 20x 256 GB 2.3.2 Configuration mode The machine is in dispensing mode. Switching to configuration mode: £ Press the button twice. – Display: £ Press the button. – Display: – LABEL SETUP is the name of the first menu that is currently active.
24 C ONTENTS 2.3 O PERATING MODES ALS 20x 256 GB Functions Every submenu contains func tions for setting the unit controls. Figure [23] shows the button functions for changing settings using the MACINE SETUP > Language function as an example. [23] Button functions for setting the MACHINE SETUP > Language function.
25 C ONTENTS 2.4 F UNCTION DESCRIPTIONS ALS 20x 256 GB 2.4.1 Function overview 1) Appears only when LABEL SETUP > Stop count. mode = ‘Enabled’ [24] Function menu ALS 20X and ALS 25 6 – Part 1. LABEL SETUP MACHINE SETUP INTERFACE PARA PLC INTERFACE APPLICATOR PARA Load prod.
26 C ONTENTS 2.4 F UNCTION DESCRIPTIONS ALS 20x 256 GB 1) Only with integrated applicator interf ace. [25] Function overview in the ALS 20x menu – Part 2.
27 C ONTENTS 2.4 F UNCTION DESCRIPTIONS ALS 20x 256 GB 2.4.2 Notes on function descript ions These operating instructio ns only describe those functions that are necessa ry for operating an ALS 20x that has b een configured and set up. Th ese functions are highlighted in grey in the function overview.
28 C ONTENTS 2.4 F UNCTION DESCRIPTIONS ALS 20x 256 GB 2.4.5 SERVICE DATA menu If the displayed text is longer than the line length of the display: £ Press the button to move the text to the left. £ Press the button to move the text to the right. > MODULE FW VERS.
29 C ONTENTS 3.1 E LECTRICAL CONNECTIONS ALS 20x 256 GB 3.1.1 Power supply connection WARNING! This machine o perates using mains voltage! Touching liv e el ec tric a l pa rts may exp os e you to hazardous electrical curre nts and may lead to burns. £ Make sure that th e device is swit ched of f before you c onnect the po wer cable.
30 C ONTENTS 3.1 E LECTRICAL CONNECTIONS ALS 20x 256 GB Checking the power supply setting ALS 256: A power supply s etting is not re- quired. The ALS 20X Label Dispenser is suitable for operation with a powe r supply of 230 V (AC) or 110 V (AC).
31 C ONTENTS 3.1 E LECTRICAL CONNECTIONS ALS 20x 256 GB 3.1.2 Connecting sensors £ Check whether the requir ed sensors are conn ected before turning on the unit [30].
32 C ONTENTS 3.2 I NSERTING LABEL MATERIAL ALS 20x 256 GB 3.2.1 Prerequisites – The label dispenser is turned off at the main switch [31A] (switch set to ‘O’). £ Check that the safety in stallations are working properly. £ Inspect the machinery for any visible damage.
33 C ONTENTS 3.2 I NSERTING LABEL MATERIAL ALS 20x 256 GB 3.2.2 Inserting a label roll WARNING! Risk of injury due to moving and rapidly rotating parts! £ Before inserting the la bel roll, ensure t hat the device is turned off at th e main switch.
34 C ONTENTS 3.2 I NSERTING LABEL MATERIAL ALS 20x 256 GB 3.2.3 Threading the label ro ll Threading guide [34] Threading guide for label ro lls with labels facing outwards. A Right-handed version B Left-handed version [35] Threading guide for label ro lls with labels facing inwards.
35 C ONTENTS 3.2 I NSERTING LABEL MATERIAL ALS 20x 256 GB Threading the label roll at the dispensing edge £ Unroll around 1 m of label strip and remove the labels from it. £ Pass the backing paper around the first deflection roller [36A] and thro ugh the slot in the sensor [36B].
36 C ONTENTS 3.2 I NSERTING LABEL MATERIAL ALS 20x 256 GB Threading the label ro ll onto the drive roller £ Open the pr essure roller. To do so, rotate the lever [37D] in a clockwise directio n. £ Feed the backing pa per around th e deflection roller [37B], drive roller [37C] and the dancer arm [37A].
37 C ONTENTS 3.3 M ECHANICAL SETTINGS ALS 20x 256 GB 3.3.1 Adjusting the unwinder’s core diameter Tool: – 3 mm hexagon (Allen) screwdriver The unwinder can be adjusted with core adapter s [40B] to fit the inner diameter of the label roll. The ad apters must be fitted and dismantled in different ways depending on this diameter: – 38.
38 C ONTENTS 3.3 M ECHANICAL SETTINGS ALS 20x 256 GB 3.3.3 Positioning the label sensor £ Release the thumb screw. £ Position the se nsor along the axle in such a way as to allow it to register the spaces between the labe ls. The LED [43A] lights up when the sensor is positioned over a label.
39 C ONTENTS 4.1 S TART - UP AND SHUTDOWN ALS 20x 256 GB 4.1.1 Turning on the unit £ Set the main switch [44A] of the unit to ‘I’ (On). – The following messages are displa yed during the start .
40 C ONTENTS 4.1 S TART - UP AND SHUTDOWN ALS 20x 256 GB 4.1.3 Stopping the dispe ns ing process – The machine is in dispensing mod e: £ Press the button.
41 C ONTENTS 4.2 C ONFIGURATION AND MONITORING ALS 20x 256 GB 4.2.1 Function menu settings Label pitch £ Switch to configuration mode Calibrating the label pitch automatically: £ Hold down the button for a while (longer than two seconds). Or: Enter the label pitch manually: £ Measure the label pitch [45C].
42 C ONTENTS 4.2 C ONFIGURATION AND MONITORING ALS 20x 256 GB Dispensing speed You can set the dispensin g speed to a fixed value or you can configure it to automatical ly adjust to the speed of the conveyor belt (speed adaption).
43 C ONTENTS 4.2 C ONFIGURATION AND MONITORING ALS 20x 256 GB Label position on the product Prerequisite s: – The label length must be specified. – The label stop position must be set. Configuration in dispensin g mode: £ Use the two right buttons to set the st art offset (see “Online settings” on page 22).
44 C ONTENTS 4.2 C ONFIGURATION AND MONITORING ALS 20x 256 GB 4.2.2 Monitoring functions While in dispensing mode, an electr on ic controller monitors the following functions: Missing labels A label m.
45 C ONTENTS 4.3 U SING PRODUCT PROFILES ALS 20x 256 GB 4.3.1 What are product profiles? Product profiles are memory locations th at can store all the settings for the machin e con tr ols . For re cu rrin g production jobs, they allow you to quickly set the machine to the respective product.
46 C ONTENTS 4.3 U SING PRODUCT PROFILES ALS 20x 256 GB button. – The profil e is saved. – Display: – The product profile has no w been saved. 4.3.4 Deleting a product profile £ Call the MACHINE SETUP > Del. prod.profil function. – The memory location that was active last is displayed.
47 C ONTENTS 5.1 M AINTENANCE AND CLEANING ALS 20x 256 GB 5.1.1 Replacing fuses This section counts only for ALS 20X. The fu- ses at the ALS 256 cannot be replaced. WARNING! The machine operates using mains voltag e! Touching liv e el ec tric a l pa rts may exp os e you to hazardous electrical curre nts and may lead to burns.
48 C ONTENTS 5.1 M AINTENANCE AND CLEANING ALS 20x 256 GB 5.1.2 Cleaning agents Cleaning agents for rubber ro ller s: – Roller cleaner, or de r number 98925.
49 C ONTENTS 5.1 M AINTENANCE AND CLEANING ALS 20x 256 GB 5.1.3 Regular maintenance The label dispenser is designed to be maintenance-free. However, you should se rvice the unit regularly in order to ensure r eliable long-term operating results.
50 C ONTENTS 6.1 E RROR MESSAGES ALS 20x 256 GB 6.1.1 Reporting errors When an error occu rs, the ma ch ine stops immed i ately and displays an error message on th e control panel. Error messag es are displayed as follows: [52] An example of an error message: 5144 = status number; this number makes it easier to identify the message.
51 C ONTENTS 6.1 E RROR MESSAGES ALS 20x 256 GB 5026 MotorProtect CPU – ( ALS 256) Dust filter liner exhausted. This leads to overheating the ma- chine. – (ALS 20X) Voltage selec tion switc h set faulty. – There are some more po ssible caus- es, which require a qualified service technician to cure.
52 C ONTENTS 6.1 E RROR MESSAGES ALS 20x 256 GB 5147 Tandemsync h. Init This message can only ap pe a r during tandem oper ation. – Communication between the maste r and slave machines is not function- ing. £ Check tandem interface ca ble. – Is it a) in place and b) correctly con- nected? £ Check the settings on both ma- chines.
53 C ONTENTS 7.1 EU D ECLARATION OF C ONFORMITY ALS 20x 256 GB We, Avery Dennison Deutschl and GmbH Ohmstrass e 3 85386 Eching , Germany herewith asse rt th at we hav e de sig ne d an d built the de vice described in the following to conform with the basic safety and health requirements of the re levant EU directives.
Avery Dennison Deutschland GmbH Ohmstrasse 3 85386 Eching Germany Phone: +49-8165-925-0 http://www.machines.averydennison.com.
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