SouthbendメーカーSB1051の使用説明書/サービス説明書
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© March, 2012 by South Bend Lathe Co. F or Machines Mfg. Since 5/11 13" X 4 0" H EA V Y 13 ® EVS L A TH E MODE L S B1051 O WN E R'S MAN UAL.
C u s t o m e r Se rv i ce W e stand behind our machines. If you have any service questions, parts requests or general questions ab out y our p urc h ase, f ee l f ree to contact us.
T able of Contents INTRODUCT ION .................................................... 3 About This Machine ............................................. 3 Foreword ............................................................. 3 Capabilities ..........
Power Feed Controls .......................................... 50 Setting Power Feed Rate .................................... 51 End Gears ........................................................... 52 Standard End Gear Configuration ...............
F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 1 3 ® EVS La the -3- I N TRODUCT ION Ab out T his Mac hine F oreword " The screw cutting engine lathe is the oldest and most important of machine tools and from it all other machine tools have been developed.
-4- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 1 3 ® EV S La the I N TRODUCT ION General Identification Serious personal injur y could occur if you connect t he machine to power before completing the setup process . DO NOT connec t power until instr uc ted to do so later in this manual.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -5- I N TRODUCT ION Basic Controls Refer to Figures 2–7 and the following descriptions to become familiar with the basic controls of this lathe. Many of the controls will be explained in greater depth later in this manual.
-6- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the INT RODUCTION Control Panel L. 4-W ay T ool Post: Mounts up to four cutting tools at once that can be individually indexed to the workpiece. M. Compound Rest Handwheel: Moves the tool toward and away from the workpiece at the preset angle of the compound rest.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -7- I N TRODUCT ION T ailstoc k W . Quill: Moves toward and away from the spindle and holds centers and tooling. X. Quill Lock Lever: Secures the quill in position. Y . T ailstock Loc k Lever: Secures the tailstock in position along the bedway.
-8- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the INT RODUCTION 0RGHO6% +HDY [(96/DWKH 2TQFWEV&KOGPU.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -9- I N TRODUCT ION .WDTKECVKQP 6[RG.
-10 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the INT RODUCTION 6JTGCFKPI+PHQ 0WODGTQH.QPIKVWFKPCN(GGFU.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -1 1 - S AFE TY Underst anding Risks of Mac hiner y Operating all machinery and machining equipment can be dangerous or rel.
-1 2 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the S AFE TY Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -1 3 - S AFE TY Additional Met al L athe Safety Clearing Chips. Metal chips can easily cut bare skin—even through a piece of cloth. Avoid clearing chips by hand or with a rag.
-14 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the S AFE TY Additional Chuc k Safety Entanglement. Entanglement with a rotating chuck can lead to death, amputation, broken bones, or other serious injury.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -1 5 - PREP A RA T I ON Preparation Over view T hings Y ou'll Need To complete the preparation process, you will need .
-16 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the PREP A RA T I ON Power Supply Requirements A vailability The full-load current rating is the amperage a machine draws at 100% of the rated output power.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -17- PREP A RA T I ON Extension Cords Grounding Requirements Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire.
-1 8 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the PREP A RA T I ON Unpac king This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -1 9 - PREP A RA T I ON The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well.
-2 0 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the PREP A RA T I ON Children or unt rained people may be seriously injured by this machine .
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -21 - PREP A RA T I ON L ifting & Moving Do not attempt to lift or move this lathe without using the proper lifting equipment (such as forklift or crane) or the necessary assistance from other people.
-22 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the PREP A RA T I ON 8. Raise the lathe a couple of inches and check the balance of the load. — If the load is not safely balanced, immediately lower the lathe and resolve the issue before attempting to lift it again.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -2 3 - PREP A RA T I ON Assembly With the exception of the handwheel handles, the lathe is shipped fully assembled.
-2 4 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the PREP A RA T I ON Besides adding oil to the reservoirs, we also recommend that you lubricate other points on the lathe at this time. This can be accomplished by following the Lubrication section beginning on Page 64 .
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -2 5 - PREP A RA T I ON T est Run After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation.
-2 6 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the PREP A RA T I ON 3. Clear away all tools and objects used during assembly, lubrication, and preparation. 4. Make sure that the chuck and jaws, if installed, are secure (refer to Chuck and Faceplate Mounting on Page 31 ).
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -27- PREP A RA T I ON 11. To ensure carriage components do not unexpectedly move during the following steps, disengage the half nut lever and feed selection lever (see Figure 25 ).
-2 8 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the PREP A RA T I ON 19. Push the STOP button in, move the spindle lever to the OFF position, then replace the end gear cover. 20. Lift the chuck guard up—this will activate the chuck guard safety switch.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -2 9 - PREP A RA T I ON 4. Use the foot brake to stop spindle rotation, then run the lathe at 250 RPM for 10 minutes with the feed range lever on the headstock in the L (low) position, and then run the lathe another 10 minutes with the lever in the H (high) position.
-30- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION Operation Over view T o complete a typical operation, the operator does the following: 1. Puts on safety glasses, rolls up sleeves, removes jewelry, and secures any clothing, jewelry, or hair that could get entangled in moving parts.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -3 1 - OP E RA TION Chuc k & F aceplate Mounting This lathe ships with the 3-jaw chuck installed. This is a scroll-type chuck where all three jaws move in unison when the chuck key is used.
-3 2- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION Chuc k Inst allation Figure 27 . Inserting camlock studs into spindle cam holes. INCORRECT CORRECT 5. Incrementally tighten the camlocks in a criss-cross or star pattern to ensure that the chuck seats evenly against the spindle.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -33- OP E RA TION Figure 30. Registration mark locations. Camlock Spindle 2-Piece Direct Mount Camlock Chuck Marks for Chuc.
-34- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION Scroll Chuc k Clamping This scroll-type chuck has an internal scroll-gear that moves all jaws in unison when adjusted with the chuck key.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -35- OP E RA TION Figure 33. 4-jaw tightening sequence. 1 2 3 4 Workpiece Center P oint 5.
-36- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION T o mount a non-concentric workpiece to the faceplate: 1.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -3 7 - OP E RA TION Inst alling T ooling This tailstock uses a quill with an MT#5 taper that has a lock slot in the back of the bore that accepts tang arbors and drill bits (see Figures 37–38 for examples).
-38- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION Removing T ooling 1. Use a shop rag to hold the tool. 2.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -39- OP E RA TION Aligning T ailstoc k to Spindle Centerline This is an essential adjustment that should be verified or pe.
-4 0- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION Note: If necessary in the following step, refer to Offsetting Tailstock on Page 38 for detailed instructions. 8. Use calipers to measure both ends of the workpiece.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -4 1 - OP E RA TION L ive Centers A live center has bearings that allow the center tip and the workpiece to rotate together; it can be installed in the spindle and the tailstock quill for higher speeds.
-4 2- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION 3. Use the quill handwheel to feed the quill out from the casting approximately 1". Note: Do not extend the quill more than 2" or stability and accuracy will be reduced.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -4 3- OP E RA TION The steady rest supports long shafts and can be mounted anywhere along the length of the bedway. Familiarize yourself with the steady rest components shown in Figure 51 to better understand its operation.
-44- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION F ollow Rest The follow rest mounts to the saddle with two cap screws (see Figure 53 ). It is used on long, slender parts to prevent workpiece deflection from the pressure of the cutting tool during operation.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -4 5- OP E RA TION The four-way tool post is mounted on top of the compound rest and allows a maximum of four tools to be loaded simultaneously.
-4 6- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION Aligning Cutting T ool with Spindle Centerline For most operations, the cutting tool tip should be aligned with the spindle centerline, as illustrated in Figure 58 .
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -4 7 - OP E RA TION Micrometer Stop 3. Move the micrometer stop up to the carriage, use the graduated dial to fine tune the position, then retighten the cap screws loosened in Step 2 .
-48- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION Manual F eed The handwheels shown in Figure 62 allow the operator to manually move the cutting tool. Carriage Handwheel The carriage handwheel moves the carriage left or right along the bed.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -4 9- OP E RA TION Setting Spindle Speed Setting the spindle speed requires positioning the spindle speed range lever to either the high or low range, then using the spindle speed dial to set the speed, using the digital readout as a guide.
-5 0- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION Power F eed Controls Use Figures 65–66 and the following descriptions to become familiar with the locations and functions of the power feed controls.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -5 1 - OP E RA TION Figure 66 . Apron power feed controls. E F E. F eed Selection Lever: Engages the power feed for either the cross slide or the carriage (see Figure 67 ).
-5 2- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION Note: In the next step, use the chuck key to rock the spindle back-and-forth to help mesh the gears as you make adjustments.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -5 3- OP E RA TION Alternate Configuration Use the alternate end gear configuration for cutting modular or diametral threads.
-54- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION The following subsections describe how to use the threading controls and charts to set up the lathe to cut threads.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -5 5- OP E RA TION Apron T hreading Controls The half nut lever (see Figure 74 ) engages the carriage with the leadscrew, which moves the carriage and cutting tool along the length of the workpiece for threading operations.
-5 6 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION Figure 78 . Marks are selected on the dial for threading even TP I not divisible by 4.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -5 7 - OP E RA TION 1 ⁄ 4 or 3 ⁄ 4 F ractional TP I For TPI that have a 1 ⁄ 4 or 3 ⁄ 4 fraction, use position 1 on the thread dial (see Figure 81 ). 2 7 ⁄ 8 TP I The thread dial is not used for 2 7 ⁄ 8 threads (see Figure 82 ).
-5 8- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the OP E RA TION When adding coolant, always use a high quality product and follow the manufacturer's instructions for diluting. The quick reference table shown in Figure 85 can help you select the appropriate fluid.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -5 9- A CC ESSOR I ES Accessories This section includes the most common accessories available for your lathe, which may be available through your local South Bend Lathe Co. dealer.
-60- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the A CC ESSOR I ES SB129 8—S B L Bench Lathe Shop Clock SB129 9—S B L T oolroom L athe Shop Clock SB13 00—S B L L athe with Man These fine traditional shop clocks are constructed with a metal antique-finished frame.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -6 1 - A CC ESSOR I ES SB13 65—Way Oil Engineered for the high pressure exerted on horizontal or vertical ways and slides.
-6 2- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the MAI NTE NAN C E Maintenance Sc hedule Cleaning & Protecting Regular cleaning is one of the most important steps in taking care of this lathe.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -6 3- MAI NTE NAN C E Once every year, or more often with heavy use, perform these service items. Keep track of when you last performed your annual service and when you’ll need to perform it again.
-6 4- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the MAI NTE NAN C E The following recommended lub rication schedules ar e based on light -to - me dium usage.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -6 5- MAI NTE NAN C E V erifying Oil Pump Operation To prevent costly damage to the headstock gears and bearings, a kill switch will shut the lathe down if the oil pump stops working or the oil level is becomes too low.
-6 6- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the MAI NTE NAN C E 9. Clean away grime and debris from the oil tank access cover (see Figure 100 ), then unthread the four cap screws to remove the cover. 10. Using mineral spirits and shop rags, thoroughly clean the inside of the oil tank.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -6 7 - MAI NTE NAN C E Adding Oil Use a 12mm wrench to remove the gearbox fill plug (see Figure 103 ). Add oil until the oil sight glass is approximately halfway full. Figure 103.
-6 8- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the MAI NTE NAN C E One- Shot Oiler T he on e- sho t oiler sh own i n Figure 107 lubricates the sad dle wa ys w i th oil f rom the ap ron reservoir . To use th e one-sho t oiler , pull t he p u m p k nob out fo r two or three seconds and then p ush it in.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -6 9- MAI NTE NAN C E Ball Oilers & Oil Cup Oil Type .. Mobil DTE Light or ISO 32 Equivalent Oil Amount ................................ 1 or 2 Squirts/Fill Lubrication Frequency .
-70 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the MAI NTE NAN C E End Gears Grease Type .............................
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -71- MAI NTE NAN C E Coolant System Ser vice The coolant system consists of a fluid tank, pump, and flexible nozzle. The pump pulls fluid from the tank and sends it to the valve, which controls the flow of coolant to the nozzle.
-72 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the MAI NTE NAN C E T o change the coolant: 1. Position the coolant nozzle over the back of the backsplash so that it is pointing behind the lathe. 2. Place the 5-gallon bucket behind the lathe and under the coolant nozzle.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -73 - MAI NTE NAN C E 9. Slide the tank partially into the base and re- connect the fluid hose. Tip: Leave one or more magnets at the bottom of the tank to collect metal chips and make cleanup easier next time.
-7 4 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the S E RVI C E Cross Slide T ools Needed: Qty Hex Wrench 3mm ................................................. 1 Hex Wrench 5mm .........................................
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -75 - S E RVI C E Gib Adjustment The goal of adjusting the gib screws is to remove sloppiness or "play" from the ways without over- adjusting them to the point where they become stiff and difficult to move.
-76 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the S E RVI C E Figure 118. Compound and cross slide gib adjustment screws.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -7 7- S E RVI C E Half Nut Adjustment The clamping pressure of the half nut is fully adjustable with a gib that can be loosened or tightened by two set screws. Use this procedure to adjust the half nut if it becomes loose from wear, or it is too tight for your preferences.
-78 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the S E RVI C E Brake & Switc h As the brake lining wears, the foot pedal develops more travel. If the brake band is not adjusted to compensate for normal wear, the limit switch will still turn the lathe off, but the spindle will not stop as quickly.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -79 - S E RVI C E 10. Push the pedal lever down to verify that the cam lobe pushes the brake switch plunger in.
-80- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the S E RVI C E T o replace the shear pin: 1. DISCONNECT LATHE FROM POWER! 2. Rotate the shroud washer on the leadscrew shown in Figure 131 , so that the cutout lines up with the shear pin head.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -8 1 - S E RVI C E 9. With the pin completely seated in the bore and the head flush with the leadscrew shoulder, slide the shroud washer against the shoulder, then rotate the washer 180° to completely cover the head of the shear pin, as shown in Figure 135 .
-8 2- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the S E RVI C E 5. Install all fasteners and lightly snug them in place.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -83- T ROU B LESHOO T I NG If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause Possible Solution Machine does not start or a circuit breaker trips.
-84- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the T ROU B LESHOO T I NG Symptom Possible Cause Possible Solution Entire machine vibrates upon startup and while running. 1. Workpiece is unbalanced. 1. Re-install workpiece as centered with the spindle bore as possible.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -85- T ROU B LESHOO T I NG Gear change levers will not shift into position. 1. Gears not aligned inside headstock. 1. Rotate spindle by hand with light pressure on the lever until gear falls into place.
-86- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the E LECT R ICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -8 7 - E LECT R ICAL Mac hine Electrical Over view W ork L ight (Page 97 ) Spindle Motor (Page 95) Coolant Pump Motor (Page.
-88- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the E LECT R ICAL Electrical Component Location Inde x W ork L ight (Page 97 ) Control Panel (Page 94 ) Brake Switch (Pag.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -89- E LECT R ICAL Electrical Cabinet Over view F1 Circuit Breaker 24V ( Page 91 ) F2 Spindle Motor Overload Relay ( Page 91 ) F3 Oil Pump Motor Overload Relay ( Page 91 ) F4 Circuit Breaker 6A ( Page 91 ) F5 Fuse 4A ( Page 91 ) F6 Fuse 0.
-90- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the E LECT R ICAL R P M Display Cabinet Over view R P M Display Cabinet W iring Diagram (R P M & R E S) RPM N1 B2 TB K TB L13 TB L11 TB L TB COM N1 B1 1 2 3 4 5 6 7 8 9 RES RPM Display Resistor RT L T Figure 140.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -9 1 - E LECT R ICAL Upper Electrical Cabinet W iring Diagram 97 .25 .3 .35 .
-92- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the E LECT R ICAL Inver ter (N1) & T erminal Board (TB) W iring K2 A1 F1 4 F1 2 F1 6 RES RT RES LT PCB P1 N1 PCB MA M.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -93- E LECT R ICAL Circuit Board (P C B) W iring Diagram TB 3 TB 11 TB 5 TB A1 TB 9 TB 6 TB 7 TB 8 N1 Control P anel Contro.
-94- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the E LECT R ICAL Control Panel Over view Control Panel W iring Diagram TB 3 TB TB 4 TB 1 PCB 1 PCB PCB 20 PCB JOG PCB 2 .
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -95- E LECT R ICAL Spindle Motor W iring Ground L11 L13 W5 W2 U5 U2 V2 V5 V6 W1 U6 V1 U1 W6 W V U Ground Ground V1 U1 W1 6 4 5 3 2 1 Coolant Pump Motor W iring Figure 143. Coolant pump junction box.
-96 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the E LECT R ICAL Ground U2 U2 U5 U1 V1 V5 W1 W5 W2 W2 V2 V2 Bk Wt 2 11 Oil P ressur e Sensor Spindle Switc h W iring Oil Pump Motor & Pressure Sensor W iring Figure 144.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -97 - E LECT R ICAL W ork Light Chuck Guar d S af ety Switch End Cov er S af ety Switch Br ake Switch 9 0 1 A1 0 2 COM NO N.
-98- F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Headstoc k Cover 1 2 3 4 REF P A RT # DE SC RI PT IO N REF P A RT # DE SC RI PT IO N 1 PSB10 5 10001 OIL C A P.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -99- P ARTS Headstoc k Controls 5 6 7 9 9 9 10 11 12 20 20 21 21 22 23 24 25 26 27 28 28 28 28 39 29 30 30 30 30 31 34 35 3.
-10 0 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Headstoc k Controls Par ts L ist REF P A RT # DE SC RI PT IO N REF P A RT # DE SC RI PT IO N 5 PSB10 5 1000.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -10 1 - P ARTS Headstoc k Internal Gears 38 38 38 61 62 63 64 71 72 73 74 74 75 75 75 76 77 81 82 83 83 84 85 86 88 90 91 9.
-10 2 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Headstoc k Internal Gears Par ts L ist REF P A RT # DE SC RI PT IO N REF P A RT # DE SC RI PT IO N 38 PC A .
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -10 3 - P ARTS Headstoc k T ransfer Gears 10 10 10 24 30 33 38 38 38 83 83 85 121 122 123 124 125 126 126 127 130 130 130 1.
-10 4 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Gearb o x Gears 201 202 203 203 204 205 206 206 206 206 206 206 207 208 209 210 211 211 212 213 214 215 216.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -10 5 - P ARTS Gearb o x Gears Par ts L ist REF P A RT # DE SC RI PT IO N REF P A RT # DE SC RI PT IO N 201 PSB10 5 10201 S.
-10 6 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Gearb o x Controls 262 263 264 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 .
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -10 7- P ARTS Gearb o x Controls Par ts L ist REF P A RT # DE SC RI PT IO N REF P A RT # DE SC RI PT IO N 262 PSB10 5 10262.
-10 8 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Apron F ront V iew 401 402 402 403 404 405 406 407 408 409 410 411 412 413 414 414 414 415 416 417 418 419 .
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -10 9 - P ARTS Apron F ront V iew Par ts L ist REF P A RT # DE SC RI PT IO N REF P A RT # DE SC RI PT IO N 401 PSB10 5 10401 COMBO GE A R 18T/60T 429 PORP026 O-RING 2 5 . 7 X 3.
-1 10 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Apron Rear V iew REF P A RT # DE SC RI P TI ON REF P A RT # DE SC RI P TI ON 414 PSTB001 STEEL B A LL 1/4" 4 7 0 PSB10 5 104 7 0 COMPRESSION SPRING 6 X 2 7 422 PSB10 5 10422 GE A R 18T 4 7 2 PRP04M ROLL PIN 4 X 24 434 PORP012 O-RING 11.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the - 111- P ARTS REF P A RT # DE SC RI PT IO N REF P A RT # D ES CR IP T IO N 5 01 PSB10 5 10 5 01 LEVER 5 1 7 PSB10 5 10 5 1 .
-1 1 2 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Saddle T op V iew 601 601 601 601 602 603 604 605 606 607 608 608 609 609 610 611 612 613A 613 614 615 616.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -1 1 3 - P ARTS Saddle T op V iew Par ts L ist REF P A RT # DE SC RI PT IO N REF P A RT # DE SC RI PT IO N 601 PSB10 5 1060.
-1 14 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS REF P A RT # DE SC RI PT IO N REF P A RT # DE SC RI PT IO N 641 PSB10 5 10641 SP A CER 6.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -1 1 5 - P ARTS Micrometer Stop 701 702 700 703 704 705 706 707 708 709 710 711 712 REF P A RT # DE SC R IP TI ON 7 00 PSB10 5 10 7 00 MICROMETER STOP A SSEMBLY 7 01 PC A P 7 1M C A P SCREW M10-1.
-1 1 6 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Bed & Shafts 863 863-1 863-2 863-3 863-4 863-5 863-6 801 802 803 804 803 804 805 806 807 808 809 809 8.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -1 17- P ARTS Bed & Shafts Par ts L ist REF P A RT # DE SC RI PT IO N REF P A RT # DE SC RI PT IO N 801 PSB10 5 10801 B.
-1 1 8 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS REF P A RT # DE SC RI PT IO N REF P A RT # DE SC RI PT IO N 901 PC A P02M C A P SCREW M6-1 X 20 911 PSB10 .
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -1 1 9 - P ARTS Motor 1001 1002 1003 1004 1005 1005 1006 1007 1008 1008 1008 1009 1010 1011 1012 1013 1014 1014 1015 1015 1.
-1 2 0 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Motor Par ts L ist REF P A RT # DES CR IP TI ON REF P A RT # DES CR IP TI ON 1001 PSB10 5 11001 END GE A R COVER 102 5 PSB1039102 5 T A PER PIN #4 X 1-3/4 1002 PSB10 5 11002 KNURLED KNOB M10-1.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -1 2 1 - P ARTS St ands & Panels 1101 1102 1103 1104 1105 1105 1106 1106 1107 1107 1108 1109 1110 1111 1112 1113 1114 1.
-1 2 2 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Cabinets & Panels Par ts L ist REF P A RT # DE SC RI PT IO N REF P A RT # DE SC RI PT IO N 1101 PSB10 5 11101 BR A KE PED A L ROD 112 7 PS6 5 M PHLP HD SCR M4-.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -1 2 3 - P ARTS Headstoc k L ubrication System D D B B A A C C E E 1201 1202 1203 1204 1205 1206 1204 1206 1207 1208 1209 1.
-1 2 4 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Headstoc k L ubrication System Par ts L ist REF P A RT # DE SC RI PT IO N REF P A RT # DES C RI PT IO N 12.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -1 2 5 - P ARTS T ailstoc k 1301 1302 1303 1304 1304 1305 1306 1307 1308 1309 1310 1311 1312 1313 1314 1317 1318 1319 1321 .
-1 2 6 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS T ailstoc k Par ts L ist REF P A RT # DE SC RI PT IO N REF P A RT # DE SC RI PT IO N 1301 PSB10 5 11301 T .
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -1 2 7 - P ARTS REF P A RT # DE SC R IP TI ON 1400 PSB10 5 11400 STE A DY REST A SSEMBLY 1401 PSB10 5 11401 FINGER A DJUSTM.
-1 2 8 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Electrical Cabinets & Control Panel 1500 1501 1502 1503 1504 1504-1 1505 1505-1 1506 1507 1508 1509 15.
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -1 2 9 - P ARTS Electrical Cabinets & Control Panel Par ts L ist REF P A RT # DE SC RI PT IO N REF P A RT # DE SC RI PT IO N 1 5 00 PSB10 5 11 5 00 RPM DISPL A Y NEWC A L SPP1406 1 5 11 PSB10 5 11 5 11 OL REL A Y A B 193T1 AA 40 2.
-1 3 0 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Accessories REF P A RT # DE SC R IP TI ON REF P A RT # DE SC R IP TI ON 1 55 0 SB1226 4-J A W CHUCK 8".
F or Machines Mfg . Since 5 /11 13" x 40" Hea v y 13 ® EVS La the -1 3 1 - P ARTS F ront Mac hine L abels The safety labe ls provided wit h your machine are used to make the oper ator aware of the machine hazards and way s to prevent injury.
-1 3 2 - F or Machines Mfg . Since 5 /1 1 13" x 40" Hea v y 13 ® EVS La the P ARTS Rear & Side Mac hine L abels 1619 1620 1620 1620 1621 1621 1624 1622 1622 1623 REF P A RT # DE SC RI P.
W AR R ANT Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance.
Printed In U.S.A. #TS14550.
デバイスSouthbend SB1051の購入後に(又は購入する前であっても)重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります:
Southbend SB1051をまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはSouthbend SB1051の技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Southbend SB1051の取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Southbend SB1051で得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Southbend SB1051を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はSouthbend SB1051の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Southbend SB1051に関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちSouthbend SB1051デバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。