Baum Bros. Importsメーカー26.4の使用説明書/サービス説明書
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1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Original Operating Instructions BAUMCUT 26.4 PROGRAMMABLE BAUM USA.
E - 2 Index page Control Panel / Operating Element s ............................................................... E - 4 Explanation of Pictographs on the Display ...................................................... E - 5 Chapter Survey ..........
E - 3 Index Select Language/Measuring Unit ............................................................... K5B - 3 Knife Compensation ................................................................................. K5B - 4 Resting T ime for Knife at BDC .
E - 4 1 2 3 45 6 7 8 9 C 0 x D i PROGR AMMABLE Control Panel / Operating Element s 2 1 3 Automatic ON Automatic OFF Program Data Program Information Function Survey (Main Menu) Program Directory Program Selection Subtraction Enter Insert; subsequent insertion of data Delete Correction (of stored data) Equal key Transfer key: Transfer backgauge pos.
E - 5 Explanation of Pictographs on the Display Pre clamping time Clamping force grade Feed mark Programmable ejector External special functions Program functions Program parameters Various auxiliary .
E - 6 Chapter Survey Page 1.0 Technical Data/Machine Layout/Transport and Installation of Machine/ Safety Relevant Machine Elements ................................................................................ K1 - 1 2.0 Safety ....................
E - 7 Introduction BAUM cutting machines form a part of the wide range of products manufactured by the BAUM company. Decades of experience in constructing high speed cutting machines and peripheral eq.
E - 8.
K1 - 1 1.0 T echnical Dat a / Machine Layout / T ransport and Installation of the Machine / Safety Relevant Machine Element s.
K1 - 2 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Machine Layout 1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements 1 Main switch 2 Control pane.
K1 - 3 1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Plan Dimensions in mm!.
K1 - 4 T ransport and Inst allation of the Machine 1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Have the machine installed by BAUM servi.
K1 - 5 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Power Supply 1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements The machine is to be connected.
K1 - 6 Type plate T ype Plates T ype plate The machine designation including • manufacturer‘s address • model • machine number • date of fabrication • electric.
K1 - 7 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Rear side Front side (operating side) 2 5 7 8 9 2 3 4 6 1 Main switch 2 Light barrier (20 - channel) Capacity to recognize object: 25 mm Min.
K1 - 8 Safety Relevant Machine Elements 1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Placement of the warning labels Label 1 (1x) : Location: At backgauge drive guard. BAUM order no.: 281267 Label 3 (2x) : Location: At the front and the rear of the cutter.
K1 - 9 Safety Signs Warning: Dangerous voltage (e. g. electrical connector boxes, control boxes/control cabinets of machine control systems) Safety Signs / Warning Signs In order to ensure maximum safety the machine / system is provided with safety signs.
K1 - 10 • Observe the procedures described in case of malfunctions and the mainte nance intervals indicated. Residual Risk In spite of the safety measures provided by construction there remains a residual risk when operating the machine.
K1 - 11 1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements T echnical Dat a Cutting width 67 cm / 26,38" Clamp opening 8 cm / 3,15" Feed depth 67 cm / 26,38" Power requirement (main motor): Single phase A C 2,2 kW / 3,1 H.
K1 - 12.
K2 - 1 2.0 Any person on the user´s premises concerned with the operation, maintenance and rep air of the machi- ne, resp., is expected to have read and comprehen- ded the section on "Safety&quo.
K2 - 2 Foreword to the operating instructions These operating instructions are designed to familiarize the user with the machine/plant and its designated use. The instruction manual contains inportant information on how to operate the machine/plant safely, properly and most efficiently.
K2 - 3 Observe all safety instructions and warnings attached to the machine/plant. See to it that safety instructions and warnings attached to the machine are always complete and perfectly legible.
K2 - 4 Warning of special dangers Any procedure impairing the safety at the machine must be refrained from. In particular do not - reach into the range of knife and clamp, use auxiliary tools (e.
K3 - 1 Attention! Prior to any commissioning and any change of shifts the operating staff has to check if the safety-related machine elements are in proper service condition and complete.
K3 - 2 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE 2 3.0 Start Up Switching Machine ON Attention! Prior to any commissioning and any change of shifts the operating staff has to check if the safety related machine elements are in proper service condition and complete.
K3 - 3 3.0 Start Up Program Data Display After switching on, the "Program Data Display"* appears on the screen. It shows among other things..
K3 - 4.
K4 - 1 Manual Operation 4.0.
K4 - 2 1 2 3 45 6 7 8 9 C 0 x D i PROGR AMMABLE 12 3 45 6 78 9 C 0 x D R AMMABLE PROGR AMMABLE Setting of Measurements (Backgauge Movement) by Hand 4.0 Manual Operation 1.
K4 - 3 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE 4.0 Manual Operation 4 5 Starting the cut: Push both cut buttons (4) simultaneously. (Hold buttons until knife is on upstroke)! Interrupting the cut: Release one or both cut buttons (clamp and knife stop immediately and move back to initial position).
K4 - 4 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE 4.0 Manual Operation Light Barrier The lightbarrier (17) forms a curtain of invisible beams in front of the knife. Any obstacle in the beams will stop clamping and cutting. In that case the clamp can still be lowered with the pedal (indication of cutting line).
K4 - 5 D1 D2 D3 D4 D5 D6 Display unit in the left-hand part of the light barrier (receiver side): Continuation: Light Barrier 4.0 Manual Operation Meaning of LEDs in display unit D1 D2 D 3 D4 D5 D6 Meaning _________________________________________________________________ on on on on o ff of f Protect.
K4 - 6 4.0 Manual Operation Clamping with False Clamp Plate The clamp plate avoids clamping marks on sensitive stock. Attaching false clamp plate: Push plate against clamp from underneath until you hear guide pins (6.1)snap. Removing of false clamp plate: 1.
K5A - 1 5.0 Automatic Operation.
K5A - 2 Introduction Functions of the menu keys* Key "Main menu (Function Survey)" Select language Select measuring unit Service Knife compensation Resting time for knife at BDC Maintenance .
K5A - 3 Explanation of Program-Data-display: 1 Program head (menu pictograph, program number (P: 1A) with memory segment (S: 0) designation A ) 2 Data section (3 step number visible on one page 3 Inpu.
K5A - 4 Contin.: Basic Display: Program Data 5.0 Automatic Operation Conc. 5 Display of Additional functions Display of the pictograph/s representing the Additional function/s Conc. 6 Status display "Actual machine function" Display of the pictograph representing the actual machine function Conc.
K5A - 5 Basic Display: Program Information 5.0 Automatic Operation Program Information display: display "memory segment" Press key The Program Information display shows information about the currently selected program. These pieces of information can be complemented by entering an order number or order name in clear text.
K5A - 6 Press key The program-survey shows all stored programs of the selected memory with the following data: (screen top): e.g.: - A - = memory "A" e.
K5A - 7 5.0 Automatic Operation Basic display "Main Menu" (Function Survey): Press menu key The Main Menu (Function Survey) contains a selection menu of various machine functions. It provides the user with the possibility to select functions which „accompany“ the sequence of operation, i.
K5A - 8 1 2 3 45 6 7 8 9 C 0 x D i PROGR AMMABLE 5.0 Automatic Operation Cursor = indicator The basic displays contain two kinds of cursor : A. Cursor "step" ( in program data section) B.
K5A - 9 Program data display: 5.0 Automatic Operation after 1. input: input section shows 30.735 after 2. input : backgauge moves after backgauge stops: measurement display shows 30.735 Conditions: Automatic OFF A Measurement input with metric system (cm) Example: Size Key input 1.
K5A - 10 1. Enter nominal position 2. Press twice shortly < backgauge moves to nom. pos. forward or backward > Deletion of a wrong input Press If a nominal size is inserted which cannot be reached by the backgauge the following reaction will be caused: < a beep will sound - display: SIZE ERROR Remedy: 1.
K5A - 11 Possible in all 4 basic monitor displays! 1. Press key "Program Selection" < Selection menu appears; Assignment display in the right-hand section of the image: display of free programs of selected memory segment A in % > Make selection "Program Number": 2.
K5A - 12 5.0 Automatic Operation Selecting a Program Example: Possible in all 4 basic monitor displays! Two calling modes: A. According to program number B. According to order number/order name A. According to Program number: 1. Press key "Program selection" < menu appears > 2.
K5A - 13 1 2 3 45 6 7 8 9 C 0 x D i PROGR AMMABLE Continuing: Selecting a Program 5.0 Automatic Operation Select a character using the cursor keys (with the equal key you can jump over five characters in a line), then press cursor key "Home" * < character is inserted into input section > 4.
K5A - 14 Only in Program data display! 1. Select free program 2. Enter desired size with numerical keyboard (e.g. size 23,5 cm) 3. Press key "Enter" < beep sounds; nominal position is on step 1 in program data section >: Note: Display can show up to 3 steps (lines).
K5A - 15 2. 42,5 cm 1. 30,5 cm 5.0 Automatic Operation Setting Up a Cutting Program, Example 1 Two side trim on size DIN A3 untrimmed size 31 x 43 cm Cut sizes to be stored on program no. 2A 1. Cut size: 30,5 cm 2. Cut size: 42,5 cm Key input: 1. Call program 2A 2.
K5A - 16 5. 21,0 cm 4. 42,0 cm 1. 30,5 cm 3. 29,7 cm 2. 42,5 cm 5.0 Automatic Operation Setting Up a Cutting Program, Example 2 Four edge trim with following cuts; starting size DIN A3 untrimmed 31 x 43 cm; finish size DIN A4 (21 x 29,7 cm) Cut sizes: 1.
K5A - 17 Correction of an Input Error 5.0 Automatic Operation A. Correcting before storing (prior to pressing of key "Enter" ; nom.pos. is shown in input section 1. Press key < nom. pos. in input section disappears > 2. Enter correct size/comment 3.
K5A - 18 1 2 3 45 6 7 8 9 C 0 x D i PROG PROGR AMMABLE Function: Automatic backgauge advance to the next step number after cutting process Automatic ON: Press key < after cut: automatic backgauge a.
K5A - 19 5.0 Automatic Operation Running a Cutting Program Example: Setting a cutting program, example 1 1. Call program 2A < display shows program data of program 2A > 2. Switch on Automat forward: press key Operation mode: AUTOMATIC 3. Press key 2 x shortly < backgauge moves to 1.
K5A - 20 Press key "Program Information" The Program Information display shows information about the currently selected program. These pieces of information can be complemented by entering an order number or order name in clear text. The alpha input is performed via a keybord displayed on the screen.
K5A - 21 5.0 Automatic Operation Deletion of a Step Number 1. Select program < program data display appears > 2. Select step (with cursor) 3. Press key "Delete" 4.
K5A - 22 1 2 3 45 6 7 8 9 C 0 x D i PROG PROGR AMMABLE 5.0 Automatic Operation Deletion of One/Several Program(s) Possible variations: 1. Deleting in Program Data Display and Program Information Display 2.
K5A - 23 1 2 3 45 6 7 8 9 C 0 x D i PROG PROGR AMMABLE 5.0 Automatic Operation Deletion of Complete Memory 1. Select Program Directory: press key < menu appears > 2. Press key "Program Selection" < menu appears > 3. Press key "Delete program(s)" 4.
K5A - 24 5.0 Automatic Operation Inserting of Measurements into a Program 1. Select program < program data display appears > 2. Select step that will receive new measurement (cursor) 3. Press key "Insert" < step is left open for entry > 4.
K5A - 25 1 2 3 45 6 7 8 9 C 0 x D i PROGR AMM A PROGR AMMABLE 5.0 Automatic Operation Conditions: Automatic OFF The digital and calculator keys enable 4 basic arithmetic operations. They can be used to calculate cut sizes. The calculation and the solution are always displayed in the input section.
K5A - 26 Negative result of a calculation < minus (" - ") sign appears before number in input section > If this result is a cutting size the negative sign needs to be deleted Press key < minus sign disappears > Negative Sign 5.
K5B - 1 1 2 3 45 6 7 8 9 C 0 x D i PROGR AMMABLE 5.0 Automatic Operation Machine Functions and Additional Functions (Menu Keys) Machine Functions Machine functions are basic functions of the machine.
K5B - 2 5.0 Automatic Operation Machine Function: Main Menu (Function Survey) Key "Main Menu" Key "Main Menu" includes the following functions*: Select language Select measuring un.
K5B - 3 5.0 Automatic Operation Select Language / Measuring Unit Select "Main Menu" (Funtion survey) Press key < menu appears > Select function (LANGUAGE or MEASURING UNIT): 1.
K5B - 4 Knife Compensation 5.0 Automatic Operation Calibration to compensate for knifes of different thickness Select menu "Knife" with key Select function: Select "Knife compensation": Enter correction with keys or ; store with Knife change - see chapter "6.
K5B - 5 Resting Time for Knife at BDC Adjustment of the time knife remains in its b ottom d ead c enter (BDC). Adjust time: 1. Select menu "Knife" with key 2. Select "Resting time for knife at BDC" with key 3. Enter desired grade (1 - 9) by numerical keyboard Abortion of menu press key 5.
K5B - 6 5.0 Automatic Operation Operation: Shows maintenance intervals. Has been set to 100.000 cuts by manufacturer. Counter starts at "0" or other preset amount and counts upward. After reaching 100.000, at every start-up, the operation display will read OBSERVE MAINTENANCE SCHEDULE Select maintenance cut counter Set counter: 1.
K5B - 7 5.0 Automatic Operation Preset Functions Selection of "Main Menu": Correction of Current Position Basic measurement = distance between backgauge rake and knife This menu allows the inspection and correction of the basic position (actual position) of the machine.
K5B - 8 5.0 Automatic Operation Continuing: Preset Functions Select function "Preset functions": Scan Reference Positionj In the case of a machine malfunction the reference point can be newly scanned with this function. Procedure: 1. Select "Scan reference position" < display change > 2.
K5B - 9 5.0 Automatic Operation Adjustment of Display Contrast In this menu image the display contrast can be adjusted in four steps. Procedure : Enter step number of desired contrast (1-4) via keyboard.
K5B - 10 Selection of Block Programming with key Block Programming = automatic programming Blcok Programming is fitted with graphic operator prompting for the automatic generation of a cutting program for printed and unprinted sheets. The required cutting sizes and remarks are automatically stored in a free pro- gram.
K5B - 11 5.0 Automatic Operation Setting up a Block Programming Example: Variation 1, selection: 1 Angular cut 1. Select cutting mode "Angular cut" 2 . Menu: 1 Orig. sheet size 2 Sheet size tables 3 Lay guide lft / ri With this menu it is able to enter the original sheet size manually or to select a sheet size from a sheet size table.
K5B - 12 5.0 Automatic Operation Block Programming Confirm the sheet orientation or turn sheet orientation (observe paper grain) Menu: 1 Sheet orient. OK 2 Turn sheet 8. e. g.: "Sheet orient. OK" Enter Edge trim 9. Enter "Edge trim width X", confirm with key 10.
K5B - 13 Block Programming 5.0 Automatic Operation Example: Variation 1, selection: Four trim cut 1. Select "Four trim cut" 2. Menu: 1 Orig. sheet size 2 Sheet size tables 3 Lay guide lft / ri With this menu it is able to enter the original sheet size manually or to select a sheet size from a sheet size table.
K5B - 14 Block Programming 5.0 Automatic Operation Four trim cut with labels Example: Variation 3, selection : 3 Four trim cut with labels 1. Select "Four trim cut with labels" 2.
K5B - 15 Block Programming 5.0 Automatic Operation Enter Edge trim 10 . Enter "Edge trim width X", confirm with key 11 . Enter "Edge trim width Y", confirm with key 12. Menu 1 Final size entry 2 Sheet size tables 13. e.g.: "Enter final size" 14 .
K5B - 16 four-side trim with labels and trim cuts right-hand lay side Block Programming 5.0 Automatic Operation Example: Concerning variant 3, selection: 2 four-side trim with labels and trim cuts 1. Select "four-side trim with labels and trim cuts" 2.
K5B - 17 Block Programming 5.0 Automatic Operation Enter outside trim 9. Enter outside trim "X" confirm with button 10 . Enter outside trim "Y" confirm with button 11 . Selection menu: 1 Input of final size 2 Format tables 12. Example: "Input of final size": 13 .
K5B - 18 Block Programming 5.0 Automatic Operation 20 . Enter label sequence "X" confirm with button 21 . Enter label sequence "Y" confirm with button Explanation: X: 1 / 1 = 1 Label + 1 trimout in X-direction Y: 2 / 1 = 2 Labels + 1 trimout in Y-direction 22 .
K5C - 1 5.0 Automatic Operation Key "Additional Functions" Key "Additional Functions" includes the following operations*: Jogging mark Ejector OFF Help The running of cutting programs can be further automated by using Additional Functions.
K5C - 2 1. Enter cut size 2. Press key < additional function menu is opened > 3. Enter number of desired Additional Function 4. Press key < for identifying the stored Additional Function the symbol is displayed behind the step number > 1. Select program < program data display appears > 2.
K5C - 3 List of Additional Functions 5.0 Automatic Operation Additional function: Jogging mark Ejector OFF Operation: Knife block: A stored jogging mark for exact line up against backgauge and side guides will block the cut at this position.
K5C - 4.
K5D - 1 Key "Auxiliary Functions" Key "Auxiliary Functions" includes the following functions*: Cut and record Sheet size tables Graphics OFF Subtraction repetition unit Help Menu Key: Auxiliary Functions 5.
K5D - 2 5.0 Automatic Operation 1. Select free program 2. Press key "Auxiliary Functions" 3. Select "Cut and record" 4. Make cut < actual size is stored upon every cut > Afte.
K5D - 3 Subtraction Repetition Unit 5.0 Automatic Operation Fast and easy programming of a sequence of equal cut sizes. Procedure : 1. Move backgauge to desired initial position 2. Select "Auxiliary Functions" with key 3. Select "Subtraction Repetition Unit" 4.
K5D - 4.
K5E - 1 Key "Machine Parameters" Key "Machine Parameters" includes the following functions*: Prepressure time Resting time for knife at BDC ( b ottom d ead c enter) Menu Key: Machine Parameters 5.
K5E - 2 With spongy or soft stock it is recommended to increase the clamping time before the actual cut. The adjusted pre-pressing time is the period between start of clamping and initiation of cut. For this purpose, 9 pre-clamping grades are available.
K6 - 1 6.0 Knife Change Knife change may only be carried out by especially authorized employees!.
K6 - 2 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE The knife change should only be carried out by specially trained personnel Knife change Tools required: 1 Knife wrench 1 Knife guard 2 Knife holders Removing the knife 1. Select display "Main menu" (Function survey) with key .
K6 - 3 e f 6.0 Knife Change Knife Change Mounting the knife 1. Replace cutting stick or turn same over (see page K6 - 5) 2. Turn adjusting cam (e) to the "0 - position" by means of the knife wrench 3. Screw knife handles (c1) into the black bordered bolt holes (f) of the new knife 4.
K6 - 4 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Knife adjustment 1. Bring turning knob (i), located beneath the front table, to position "Knife change". 2. Press both cut buttons and keep them pressed until knife bar stops automatically at the lower position.
K6 - 5 The BAUM sinus cutting stick is made of high resistance plastic material. Due to the unusual wavy design a tight fitting in the table grove is assured without the need for glue or screw. Each cutting stick is useable 4 times as they are turned around.
K6 - 6.
K7 - 1 Malfunctions / Breakdowns 7.0.
K7 - 2 Electrical Malfunctions/Breakdowns 7.0 Malfunctions/Breakdowns Electrical malfunctions of the machine will appear in the status display in plain text and with an error number.
K7 - 3 Start - Up Breakdown: Scan Reference Point/Auxiliary Mode Malfunction: After machine has been started, display shows "SCAN REFERENCE POINT" Cause: Machine was shut off during backgauge movement Remedy: Scan reference point 1. Select "(1) Reference position scan" < prompt appears: clear the table > 2.
K7 - 4 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Mechanical Breakdown: Rupture of a Knife Bar / Clamp Recuperating Spring 7.0 Malfunctions/Breakdowns Example for protecting the machine in the case of a.
K8 - 1 8.0 Maintenance Prior to any maintenance work, cut off machine and disconnect power supply . Caution! All the cables marked with the symbol are still alive (mains volt age) even if the main switch is shut off.
K8 - 2 Basic information about servicing and maintenance work • Always turn off the machine and disconnect the power supply before undertaking any maintenance work.
K8 - 3 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE HYDRAULIC We recommend to have oil changed and unit checked by BAUM and/or authorized personnel. Attention when bleeding hot oil - danger of burning! Oil change: approx.
K8 - 4 CLEANING OF DISPLAY Maintenance should only be carried out by BAUM Service exclusively! Please call for maintenance or service ahead of due date! The address of the representation can be read from the plate on the machine. MAINTENANCE INTERVALS 5 hrs.
K8 - 5 For these documents we reserve all legal rights. They are not to be copied or made known to others, without express agreement, regardless of what form they might take.
Printed in USA Technical alterations reserved 11/76/PD/76D1133 (V1.2.0) © 1999 BAUM USA BAUM USA 1660 Campbell Road • Sidney , Ohio 45365 Phone 937/492-128 or 800/543-6107 Fax 937/492-7280 Service:______________________________________________ _____________________________________________________ Mr.
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Baum Bros. Imports 26.4を既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はBaum Bros. Imports 26.4の不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
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