Camcoメーカー1150Eの使用説明書/サービス説明書
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® SERVICE MANUAL HEA VY DUTY SERIES INDEX DRIVES MODELS 950E, 1150E, 1550E, 2050E This is a controlled document. It is our r esponsibility to deliver this information to the end user of the CAMCO indexer . Failure to deliver this, could r esult in your liability for injury to the user or damage to the machine.
T ABLE OF CONTENTS INTRODUCTION: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 WARNINGS AND CAUTIONS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SP ARE P ARTS KIT : .
INTRODUCTION This service manual pertains to the disassembly and assembly of CAMCO’ s Heavy Duty "E" Series Index Drive models 950E, 1150E, 1550E & 2050E. This manual is to be used in conjunction with the General Service Manual, which describes the lubrication and general maintenance of CAMCO Index Drives.
3 SP ARE P ARTS KIT : CAMCO offers a spar e parts kit for all CAMCO index drive models manufactured by CAMCO. The spar e parts kit for CAMCO’ s Heavy Duty "E" Series Index Drive includes input oil seals, input bearings, and input shims. Cam followers are not included in the spar e parts kit.
4 WARNING CAMCO’ s Heavy Duty "E" Series Index Drives cannot be "hand cranked" when completely assembled, i.e. with follower wheel installed. During some portions of repair , the motor drive package is used to rotate the input shaft and follower wheel.
DISASSEMBL Y AND INSPECTION: DISASSEMBL Y : 1. Remove only those structural members and fixtures r equir ed to gain access to the index drive and to allow for complet- ing the necessary procedur es. 2. Drain oil and flush with flushing solvent. Retain any chips or broken pieces you may find.
OIL SEAL REPLACEMENT : CAMCO recommends r eplacing the Input oil seals (Item #13) anytime the input is disas- sembled regar dless of whether they ar e dam- aged or not. After being in service for some time, the sealing lip can become brittle and easily cracked.
8.1. Installation tools should have an out- side diameter .010 inch smaller than the bore size. The bor e should be .005 lar ger than the shaft size, and the face of the tool should be relieved so that pressur e is applied only near the outside diameter of the seal.
4. Remove bore plug (Item #33), the cam follower screw (Item #15) and the heavy washer (Item #9). CAMCO used Red Perma-Lok‚ to secure these scr ews If you encounter difficulty when r emoving the screw , apply heat to the screw and remove while still warm.
2. Install heavy-duty washer and socket head cap screw , assembled as shown in sketch titled "Cam Follower Replacement E-Series Index Drives" in this Service Manual. Use Red Perma-Lok ® ‚ and torque the socket head cap scr ew to specification.
1. Remove two or three cam followers. See section titled "Cam Follower Removal" in this Service Manual for detailed instruc- tions on cam follower removal. 2. While referring to the sketch titled "E-Series Input Shaft And Cam Removal", proceed as follows.
5.1.5. Put a hex nut on the threaded r od and run it down until the nut is snug against the plate and until the thread- ed rod is supporting the weight of the cam. Note: The hole in the follower wheel and the tapped hole in the cam do not line up exactly .
cartridges were r emoved. See sketch titled "E-Series Input Shaft and Cam Removal" in this Service Manual. 10.1. Using diametrically opposed tapped holes, install two (2) threaded r ods into the tapped holes. These rods should extend beyond the end of the input shaft sufficiently to allow for a hydraulic jack.
CAM REMOV AL: 1. Once the input shaft has been removed, use one of two methods to lower the cam into the bottom of the housing. 1.1. Use a lift ring on the end of the treaded rod and a boom crane to lift the cam slightly , i. e. to relieve strain on the hex nut.
14 4.1. Reverse one of the methods described for lowering the cam into the housing when lifting the cam. See section titled "Cam and/or Input Shaft Replacement" in this Service Manual.
7.2. Heat a new Bearing Cone in a commer- cial bearing oven that has been designed for this purpose. Heat evenly to about 250˚F . 7.3. Alternatively , heat the bearing with a heat gun. WARNING Use protective gloves while handling bearings after they have been heated in an oven.
2. With a depth micrometer , measure fr om the face of the dwell track on one side of the cam to the dowel pin. 3. Repeat this measurement fr om the opposite face of the dwell track to the dowel pin. 4. Use the locknuts to adjust the position of the cam relative to the dowel pin until the cam is centered.
17 12. Once proper contact has been assur ed, use the following procedur e to tighten the locknuts and secure the lockwasher tabs. 12.1. Back off both locknuts and the lock- washer on one side of the cam. 12.2. Apply Green Perma-Lok‚ to the threads on the input shaft.
18 Refer to the model number of your Index Drive for the amount of dwell provided. Also refer to "Interpr etation of Index Drive Model Number" in the General Service Manual. WARNING CAMCO’ s Heavy Duty "E" Series Index Drives cannot be "hand cranked" when completely assembled, i.
19 3. Thread lifting eyes into the thr eaded holes in the bearing (two places 180 degrees apart or three places 120 degr ees apart) and using a boom crane or hoist set the bearing onto the housing. 4. Coat the dowel pin holes with anti-seize lubricant and drive the dowel pins through the bearing and into the housing.
the bearing to ensure that new gr ease is being distributed throughout the bearing and not just pur ging past the seals. Inject the recommended amount divided by the number of stops during each index for one full revolution of the table.
21 950E, 1150E, 1550E, & 2050E END VIEW SIDE VIEW.
22 P ARTS LIST 950E INDEX DRIVE (ST ANDARD CONFIGURA TION) Item no Part no. Description 1 . . . . . . . . . . . . G2G70588001002 . . . . . . . . . .Hsg-Mach 950E 2 . . . . . . . . . . . . G2D70133034010 . . . . . . . . . .Flwr Whl Mach 950E 10H80 2 . .
23 P ARTS LIST 1150E INDEX DRIVE (ST ANDARD CONFIGURA TION) Item no Part no. Description 1 . . . . . . . . . . . . G3G70729001002 . . . . . . . . . . Hsg-Mach 1150E 2 . . . . . . . . . . . . E3D66990014008 . . . . . . . . . . Flwr Whl Mach 1150E 8H128 2 .
24 P ARTS LIST 1550E INDEX DRIVE (ST ANDARD CONFIGURA TION) Item no Part no. Description 1 . . . . . . . . . . . . G4G70768001002 . . . . . . . . . . Hsg-Mach 1550E 2 . . . . . . . . . . . . G4G70349014010 . . . . . . . . . . Flwr Whl Mach 1550E 10H128 2 .
P ARTS LIST 2050E INDEX DRIVE (ST ANDARD CONFIGURA TION) Item no Part no. Description 1 . . . . . . . . . . . .G5G71152001002 . . . . . . . . . .Hsg-Mach 2050E 2 . . . . . . . . . . . .G5G71187034010 . . . . . . . . . .Flwr Wheel Mach 2050E 10H192 2 .
USA 5/00 0079.
デバイスCamco 1150Eの購入後に（又は購入する前であっても）重要なポイントは、説明書をよく読むことです。その単純な理由はいくつかあります：
Camco 1150Eをまだ購入していないなら、この製品の基本情報を理解する良い機会です。まずは上にある説明書の最初のページをご覧ください。そこにはCamco 1150Eの技術情報の概要が記載されているはずです。デバイスがあなたのニーズを満たすかどうかは、ここで確認しましょう。Camco 1150Eの取扱説明書の次のページをよく読むことにより、製品の全機能やその取り扱いに関する情報を知ることができます。Camco 1150Eで得られた情報は、きっとあなたの購入の決断を手助けしてくれることでしょう。
Camco 1150Eを既にお持ちだが、まだ読んでいない場合は、上記の理由によりそれを行うべきです。そうすることにより機能を適切に使用しているか、又はCamco 1150Eの不適切な取り扱いによりその寿命を短くする危険を犯していないかどうかを知ることができます。
ですが、ユーザガイドが果たす重要な役割の一つは、Camco 1150Eに関する問題の解決を支援することです。そこにはほとんどの場合、トラブルシューティング、すなわちCamco 1150Eデバイスで最もよく起こりうる故障・不良とそれらの対処法についてのアドバイスを見つけることができるはずです。たとえ問題を解決できなかった場合でも、説明書にはカスタマー・サービスセンター又は最寄りのサービスセンターへの問い合わせ先等、次の対処法についての指示があるはずです。
