3Mメーカー11000の使用説明書/サービス説明書
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Instructions and Parts List a80f-if T ype 1 1000 Powered Infeed Conveyor 3M-Matic TM and AccuGlide TM are T rademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 201 1 44-0009-2097-3 (B06031 1-NA) Serial No. For reference, record machine serial number here.
This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic TM a80f-if-NA Infeed Conveyor .
T o Our Customers: This is the 3M-Matic™ equipment you ordered. It has been set up and tested in the factory . If technical assistance or replacement parts are needed, call or fax the appropriate number . Included with each machine is an Instructions and Parts List manual.
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5 T ABLE OF CONTENTS (continued) ii a80f-if-NA 201 1 June a80f-if Infeed Conveyor Page Cover Page T able of Contents .................................................................................................................. i - iii Acronyms and Abbreviations .
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6. Unpacking 6.1 Uncrating .............................................................................................................. ............... 16 6.2 Packaging Materials Disposal .............................................................
ABBREVIA TIONS AND ACRONYMS iv LIST OF ABBREVIA TIONS, ACRONYMS 3M-Matic - T rademark of 3M St. Paul, MN 55144-1000 AccuGlide - T rademark of 3M St. Paul, MN 55144-1000 Scotch - T rademark of 3M St. Paul, MN 55144-1000 Drw . - drawing Ex. - for example Figure - exploded view fi gure no.
1-INTRODUCTION 1 The 3M-Matic TM a80f-if Infeed Conveyor is designed to automatically gate individual boxes from a fl ooded incoming line, and is speci fi cally for use with the 3M-Matic ™ a80f-if . The timer can be set before each run to adjust for different box lengths.
2 1.2 How to Read and Use the Instruction Manual This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, setup and adjust- ment.
2-GENERAL INFORMA TION 3 2.1 Data Identifying Manufacturer and Machine 201 1 June a80f-if-NA For Commercial Use Only.
4 2-GENERAL INFORMA TION (continued) 201 1 June a80f-if-NA Contents – a80f-if Infeed Conveyor (1) a80f-if Powered Infeed Conveyor , T ype 1 1000 (1) Instruction and Parts Manual 2.
5 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: The machine is provided with a LA TCHING EMERGENCY ST OP BUTT ON (Figure 3-1) ; when this button is pressed, it stops the machine at any point in the working cycle.
6 3.3 T able of W arnings • T o reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the Infeed Conveyor/Case Sealer . − Allow only properly trained and quali fi ed personnel to operate and service this equipment.
7 Figure 3-5 • T o reduce the risk associated with pinch hazards: − Keep hands clear of the upper head support assembly as boxes are transported through the machine. − Keep hands, hair , loose clothing, and jewelry away from box compression rollers.
8 3-SAFETY (continued) 3.7 Residual Hazards The Infeed Conveyor/Case Sealer has been de- signed and incorporates various safety protections which should never be removed or disabled.
9 3-SAFETY (continued) 201 1 June a80f-if-NA Operator's Skill Levels Required to Perform the Main Operations on Machine Skill 1: Machine Operator This operator is trained to use the machine with .
10 3-SAFETY (continued) 201 1 June Refer to Figure 3-7 below to acquaint yourself with the various components and controls of the Infeed Conveyor . Figure 3-7—a80f-if Infeed Conveyor Components a80f-if-NA 3.
11 78-8137-1330-8 Label - Service and Spares Leg Label 3M Logo (not shown) 78-8068-3859-1 78-8060-8481-6 78-8070-1339-2 78-8070-1329-3 3-SAFETY (continued) 201 1 June a80f-if-NA 3.
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13 4-SPECIFICA TIONS 201 1 June a80f-if-NA 4.1 Power Requirements 1 15V , 60 Hz, 2.8 Amp 5.2 bar gauge pressure [75 PSIG], 28 litre/min @ 21°C, 1.01 bar [1.0 SCFM] at random cycle rate. 4.2 Operating Rate: Belt speed is 0.37m/s [72 F .P .M.] IMPORT ANT SAFEGUARD 4.
14 4-SPECIFICA TIONS (continued) 201 1 June a80f-if-NA 6. Machine Dimensions A H1 H2 L C W Minimum mm 120 610 108 952.5 1 18 758 [Inches] [4.72] [24.00] [4.25] [37.50] [4.63] [29.84] Maximum mm --- 890 --- 1 149.4 562 631 [Inches] --- [35.00] --- [45.
15 5-SHIPMENT -HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air . - Optional sea freight package is available.
16 6.1 Uncrating Cut straps. Cut out staple positions along the bottom of the shipping box or remove staples with an appropriate tool (Figure 6-1) After cutting out or removing the staples, lift the shipping box in order to clear the conveyor Note: T wo (2) persons required.
17 Bed Height : he infeed conveyor is equipped with four (4) adjustable legs that are located at the corners of the frame. The legs can be adjusted to obtain different conveyor bed heights from 585mm [23 inch] minimum to 715mm [28.1 inch] maximum. Refer to Figure 7-3 and the Speci fi cation Section.
18 7-INST ALLA TION AND OPERA TION (continued) 201 1 June a80f-if-NA 7.4 Preliminary Electric Inspection Before connecting the machine to the mains please carry out the following operations: 7.
19 201 1 June a80f-if-NA 7-INST ALLA TION AND OPERA TION (continued) Note: The air valve has provisions for lock out/ tag out according to plant regulations. Important: Use care when working with compressed air . 7.6 Pneumatic Connection (continued) 5.
20 201 1 June a80f-if-NA 7-INST ALLA TION AND OPERA TION (continued) Box Release Timer: The Box Release T imer , shown in Figure 7-6 , is located below the conveyor bed at the infeed end of the conveyor . The timer controls the box stop gate that releases the boxes to the a80f-if case sealer .
21 201 1 June a80f-if-NA 7-INST ALLA TION AND OPERA TION (continued) 2. The operator moves the side guides in against the box to center it on the conveyor rollers and tightens the four hand knobs to secure the side guides. See Figure 7-8. Box must be aligned with guides to match a80f-if side drive belts.
22 8.1 Safety Measures (See section 3) Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. 8.2 T ools and Spare Parts Supplied with the Machine See Spare Parts Order Section.
23 8.6 Cleaning of Machine Quali fi cation / Skill 1 Regular slotted containers produce a great deal of dust and paper chips when processed or handled in equipment. If this dust is allowed to build up on machine components, it can cause component wear .
24 8-MAINTENANCE AND REP AIRS (continued) 8.9 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ _____.
25 201 1 June a80f-if-NA 9-ADDITIONAL INSTRUCTIONS 10-ENCLOSURES / SPECIAL INFORMA TION 9.1 Information for Disposal of Machine The machine is composed of the following materials: - Steel - Nylon For machine disposal, follow the regulations published in each country .
26 201 1 June a80f-if-NA 1 1-TECHNICAL DIAGRAMS (continued) 1 1.1 Pneumatic Diagrams A80F-IF Pneumatic Scheme Air Cylinder Air Cylinder 13 2 Timer Cam Valve 13 2 1 3 5 4 Shuttle Valve Control Flow Con.
27 201 1 June a80f-if-NA 1 1-TECHNICAL DIAGRAMS (continued) 1 1.2 Electric Diagram.
28 1 1.3 Spare Parts Order Order parts by quoting the following information: (Refer to the Identi fi cation Plate on the Machine) • MACHINE MODEL • SERIAL NUMBER • FIGURE NO. • POSITION • 3M P ART NO. (1 1 DIGITS) • DESCRIPTION • QUANTITY Important: The machine is constantly revised and improved by our designers.
29 Part Number Option/Accessory N/A N/A For additional information on the options and accessories listed below , contact your 3M Representative. Options and Accessories a80f-if Infeed Conveyor , T ype 1 1000 Frame Assemblies T o Order Parts: 1.
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31 a80f-if Infeed Conveyor Fig.15414 Fig.15418 A/B PNEUMA TIC P ARTS Fig.15417 A/B Fig.15416 Fig.15417 A/B Fig.15415 A/B Figure 15416 Figure 15417 Figure 15417 Figure 15415 Figure 15414 Frame Assembli.
32 a80f-if Infeed Conveyor A80F-IF Ottobre 2010 Fig. 15414 7 8 6 1 2 10 12 13 16 19 20 18 15 14 15 17 16 2 11 9 3 4 5 5 12 11 16 16 2 15 15 1 17 18 13 2 14 19 20 9 3 10 4 5 5 7 8 6 201 1 June a80f-if-.
33 a80f-if Figure 15414 Ref. No. 3M Part No. Description 15414 - 1 26-1003-7963-0 Screw - Soc. Hd. M8X16 15414 - 2 78-8017-9318-9 W asher - Plain-Metric 8mm 15414 - 3 78-8129-6100-7 Bracket 15414 - 4 .
34 A80F-IF Ottobre 2010 Fig. 15415/A 3 2 4 4 5 5 A 2 1 21 2 3 a80f-if Infeed Conveyor 201 1 June a80f-if-NA 5 4 1 1 2 2 5 4 2 3 A Figure 15415 / 1 2 3.
35 a80f-if Figure 15415 / 1 Ref. No. 3M Part No. Description 15415 - 1 83-0002-7336-3 Screw- Hex Hd M4X14 Zinc. Pl 15415 - 2 78-8005-5740-3 Washer Plain-Metric 4mm Nick.
36 a80f-if Infeed Conveyor A80F-IF Ottobre 2010 Fig. 15415/B 12 13 13 14 17 17 18 19 16 21 13 14 20 22 23 15 B A B 5 66 11 1 0 87 89 201 1 June a80f-if-NA 6 6 11 10 8 8 13 5 14 13 B 9 7 12 A B 17 21 2.
37 a80f-if Figure 15415 / 2 Ref. No. 3M Part No. Description 15415 - 6 78-8137-6032-5 Spacer 15415 - 7 26-1003-7963-0 Screw - Soc. Hd. M8X16 15415 - 8 78-8017-9318-9 Washer - Plain - Metric 8mm 15415 - 9 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr ., M8X20 15415 - 10 78-8137-6019-2 Roller Assy .
38 1 3 7 4 5 6 8 13 9 15 16 10 2 2 1 3 4 5 6 9 8 12 13 13 10 14 11 7 a80f-if Infeed Conveyor 201 1 June a80f-if-NA A80F-IF Ottobre 2010 Fig. 15416 1 3 7 11 12 4 5 6 8 13 9 15 16 10 14 13 2 2 1 3 4 5 6.
39 a80f-if Figure 15416 Ref. No. 3M Part No. Description 15416 - 1 78-8059-5582-6 Collar 15416 - 2 78-8055-0789-0 Screw Set M6X6 15416 - 3 78-8059-5580-0 Bracket - Lever 15416 - 4 78-8010-7209-7 Screw , Soc.
40 a80f-if Infeed Conveyor Figure 15417 / 1 A80F-IF Ottobre 2010 Fig. 15417/A 1 2 4 5 9 6 11 10 15 17 16 14 20 19 18 25 31 26 28 27 29 23 24 22 22 21 21 22 22 23 27 30 32 33 34 24 13 12 8 9 7 3 201 1 .
41 201 1 June a80f-if-NA a80f-if Figure 15417 Ref. No. 3M Part No. Description 15417 - 1 78-8076-5366-8 Sprocket - Z=16, 3/8" 15417 - 2 78-8059-5627-9 Shaft Gear Box 15417 - 3 78-8059-5617-0 Set .
42 A80F-IF Ottobre 2010 Fig. 15417/B 35 49 50 35 35 39 40 41 42 43 33 38 37 35 45 47 48 38 46 44 39 35 34 36 35 a80f-if Adjustable Case Sealer 201 1 June a80f-if-NA 48 35 39 38 47 35 46 38 39 44 35 45.
43 201 1 June a80f-if-NA a80f-if Figure 15417 Ref. No. 3M Part No. Description 15417 - 46 78-8059-5606-3 Support - V alve 15417 - 47 78-8054-8758-0 Spacer- V alve Holder 15417 - 48 78-8059-5607-1 Plate - Threaded 15417 - 49 26-1003-7960-6 Screw , Soc.
44 201 1 June a80f-if-NA a80f-if Adjustable Case Sealer E-Stop On-Off Control Box 1 3 6 5 5 4 5 4 3 8 12 5 5 5 16 17 18 19 20 5 13 11 13 11 12 89 3 5 27 10 14 15 22 21 2 10 15 7 14 1 3 6 5 5 4 5 4 3 8.
45 a80f-if 201 1 June a80f-if-NA Figure 15418 Ref. No. 3M Part No. Description 15418 - 1 78-81 14-4668-7 T imer - PRT -E-10 15418 - 2 78-8137-6027-5 Air V alve Assy .
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